Form No. 3417-850 Rev B Z Master® Professional 7000 Series Riding Mower With 132cm or 152cm TURBO FORCE® Mower Model No. 74264TE—Serial No. 402080000 and Up Model No. 74265TE—Serial No. 402000000 and Up Model No. 74279TE—Serial No. 402000000 and Up Register at www.Toro.com.
Gross or Net Torque: This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet. The gross or net torque of this engine was laboratory rated by the engine manufacturer in accordance with the Society of Automotive Engineers (SAE) J1940 or J2723. As configured to meet safety, emission, and operating requirements, the actual engine torque on this class of mower will be significantly lower.
Contents Engine Maintenance ........................................... 46 Engine Safety ................................................... 46 Servicing the Air Cleaner .................................. 46 Servicing the Engine Oil.................................... 47 Fuel System Maintenance ................................... 51 Servicing the Fuel Filter and Water Seperator ...................................................... 51 Servicing the Fuel Tank.....................................
Safety This machine has been designed in accordance with EN ISO 5395:2013. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders. • Always keep the roll bar in the fully raised and locked position and use the seat belt.
Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3.
decal98-4387 98-4387 1. Warning—wear hearing protection. decal107-3069 107-3069 decal104-2449 104-2449 1. Warning—there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the fully raised and locked position and wear the seat belt. Lower the roll bar only when absolutely necessary; do not wear the seat belt when the roll bar is down. 3. Read the Operator's Manual; drive slowly and carefully.
decal107-3962 107-3962 1. Height of cut in millimeters decal107-3961 107-3961 1. Height of cut in millimeters decal107-3964 107-3964 1. Warning—do not use drugs or alcohol. 3. Warning—engage the parking brake, shut off the engine, and remove the key before leaving the machine. 2. Warning—read the Operator's Manual and receive training. 4. Warning—wear hearing protection. 8 5. Read the Operator's Manual.
decal107-3969 107-3969 1. Warning—read the Operator's Manual. 2. Crushing hazard, mower—engage the parking brake, shut off the engine, and remove the key before working under the mower. decal107-3968 107-3968 1. Disengage 3. Parking brake 2. Engage decal107-7719 107-7719 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 2. Before starting the engine, clean grass and debris from the mower belt and pulleys, insert the key, and start the engine.
decal108-5981 108-5981 decal110-0820 110-0820 1. Fast 5. Warning—read the Operator's Manual. 2. Slow 6. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Neutral 7. Explosion hazard—no fire, open flames, or smoking; avoid sparks. 4. Reverse 8. To unlock the traction drive, turn the bypass valve 1 complete revolution counterclockwise using a 5/8 inch or 16 mm wrench. decal110-2067 110-2067 decal110-2068 110-2068 Side Discharge Machines Only 1.
decal112-9028 112-9028 1. Warning—stay away from moving parts; keep all guards in place. decal110-3852 110-3852 1. Remove the key from the key switch and read the instructions before servicing or performing maintenance. 2. Continuous tone signals the user that the engine is overheating. decal114-9600 114-9600 1. Read the Operator's Manual. decal110-3853 110-3853 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt. 2.
decal117-3848 117-3848 Rear Discharge Machines Only 1. Thrown object hazard—keep bystanders a safe distance away from the machine. 2. Thrown object hazard, mower-do not operate the machine without the deflector, discharge cover, or grass collection system in place. decal121-7562 121-7562 3. Cutting/dismemberment of hand or foot—stay away from moving parts; keep all guards and shields in place. 1. Push to start 4. Variable speed control 2.
decal127-0326 127-0326 Side Discharge Machines Only 3. Remove the key and read the Operator's Manual before performing maintenance or servicing the machine. 1. Read the Operator's Manual. 2. Height of cut decal131-4036 131-4036 1. Maximum draw bar pull 36 kg (80 lb). 2. Read the Operator's Manual.
decal132-0871 132-0871 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in those conditions on that day and at that site.
decal136-5519 136-5519 Rear Discharge Machines Only decal136-5510 136-5510 Side Discharge Machines Only 1. Remove the key and read the Operator's Manual before performing maintenance. 2. Grease point 1. Remove the key and read the Operator's Manual before performing maintenance. 2. Grease point 3. Hour interval 15 3.
Controls Product Overview Become familiar with all the controls before you start the engine and operate the machine. Control Panel g019888 Figure 4 Side Discharge Machine 1. Height-of-cut deck lift pedal 6. Roll bar 2. Transport lock 7. Seat belt 3. Parking-brake lever 8. Fuel cap 4. Controls 5. Motion-control lever g010363 Figure 6 1. Hour meter 9. Mower deck 10. Caster wheel 6. Glow-plug light 2. Key switch 7. Engine-temperature light 3. Fuel-selector valve 4. Audible alarm 5.
Battery-Indicator Light Audible Alarm If you turn the key switch to the ON position for a few seconds, the battery voltage displays in the area where the hours are normally displayed. This machine has an audible alarm that alerts the user to shut off the engine; otherwise, engine damage can occur from over heating. Refer to Operating with the Overheat Sensor (page 34). The battery light turns on when the ignition is turned on and when the charge is below the correct operating level (Figure 7).
Operation • Note: Determine the left and right sides of the machine from the normal operating position. Before Operation • Before Operation Safety • General Safety • Never allow children or untrained people to • • • • • • • operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. Become familiar with the safe operation of the equipment, operator controls, and safety signs.
Using summer-grade diesel fuel above -7°C (20°F) contributes toward longer life of the pump components. Important: Do not use kerosene or gasoline instead of diesel fuel. Failure to observe this caution will damage the engine. Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur.
Using the Rollover-Protection System (ROPS) WARNING To avoid injury or death from rollover, keep the roll bar in the fully raised, locked position and use the seat belt. Ensure that the seat is secured to the machine. WARNING There is no rollover protection when the roll bar is in the down position. • Lower the roll bar only when absolutely necessary. g000962 • Do not wear the seat belt when the roll bar is in the down position. Figure 9 1. Left fuel tank 2.
Using the Safety-Interlock System WARNING If safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily, and replace any damaged switches before operating the machine. g004954 Figure 10 1. Full-down position Understanding the Safety-Interlock System 2.
Unlatching the Seat operate as described below, have an Authorized Service Dealer repair the safety system immediately. 1. 2. Sitting on the seat, engage the parking brake, move the blade-control switch (PTO) to the OFF position, and move the motion-control levers to the NEUTRAL-LOCK position. Now start the engine. While the engine is running, disengage the parking brake, engage the blade-control switch (PTO), and rise slightly from the seat; the engine should shut off. 4.
During Operation • Never run an engine in an area where exhaust During Operation Safety • • General Safety • The owner/operator can prevent and is responsible • • • • • • • • • • • • • • • for accidents that may cause personal injury or property damage. Wear appropriate clothing, including eye protection; long pants; slip-resistant, substantial footwear; and hearing protection. Tie back long hair and do not wear loose jewelry. Use your full attention while operating the machine.
injury or death. The operator is responsible for safe slope operation. Operating the machine on any slope requires extra caution. Before using the machine on a slope, do the following: – Review and understand the slope instructions in the manual and on the machine. – Use an angle indicator to determine the approximate slope angle of the area. – Never operate on slopes greater than 15 degrees. – Evaluate the site conditions of the day to determine if the slope is safe for machine operation.
Engaging the Blade-Control Switch (PTO) Operating the Parking Brake Note: Engaging the blade-control switch (PTO) with the throttle position at half or less causes excessive wear to the drive belts. Always engage the parking brake when you stop the machine or leave it unattended. Engaging the Parking Brake Park the machine on a level surface.
Starting the Engine in Cold Weather (Below 23°F or -5°C) Starting and Shutting Off the Engine Use the correct engine oil for the starting temperature; refer to Engine-Oil Specifications (page 47). Starting the Engine in Normal Weather Important: Use starting cycles of no more than 30 seconds per minute to avoid overheating the starter motor. Important: Use starting cycles of no more than 30 seconds per minute to avoid overheating the starter motor. Note: Do not use fuel left over from the summer.
Shutting Off the Engine Using the Motion-Control Levers CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended. Always remove the key and engage the parking brake when leaving the machine unattended. g004532 Figure 26 1. Motion-control lever—NEUTRAL-LOCK position 4. Backward 2. Center, unlocked position 5. Front of machine 3.
Driving Backward WARNING The machine can spin very rapidly. You may lose control of the machine and cause personal injury or damage to the machine. 1. Move the levers to the center, unlocked position. 2. To go backward, slowly pull the motion-control levers rearward (Figure 28). • Use caution when making turns. • Slow the machine down before making sharp turns. Driving Forward Note: The engine shuts off when you move the traction-control with the parking brake engaged.
Using the Side Discharge Adjusting the Height of Cut Machines with Side Discharge Only Using the Transport Lock The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. The transport lock has 2 positions, and is used with the deck-lift pedal. There is a LOCK position and an UNLOCK position for the transport position of the mower deck (Figure 29).
Adjusting the Height-of-Cut Pin Adjusting the Anti-Scalp Rollers The height-of-cut is adjusted from 25 to 140 mm (1 to 5-1/2 inches) in 6 mm (1/4 inch) increments by relocating the clevis pin into different hole locations. 1. Move the transport lock to the lock position. 2. Push on the deck-lift pedal with your foot, and raise the mower deck to the transport position (also the 140 mm (5-1/2 inch) cutting height position) as shown in Figure 30. 3.
g029957 Figure 33 1. Anti-scalp roller 4. Flange nut 2. Spacer 5. Bolt 3. Bushing g024242 Figure 34 Adjusting the Anti-Scalp Rollers 1. Flange nut 3. Bushing 2. Anti-scalp roller 4. Bolt For Machines with Rear Discharge Whenever you change the height of cut, it is recommended to adjust the height of the anti-scalp rollers. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2.
Adjusting the Flow Baffle Cam Locks Adjusting the Skid(s) For Machines with Rear Discharge For Machines with Side Discharge Mount the skids in the lower position when operating in height of cuts higher than 64 mm (2-1/2 inches) and in the higher position when operating in height of cuts lower than 64 mm (2-1/2 inches). This procedure is applicable only to machines with the flow-baffle locks. Certain models have nuts and bolts in place of the flow-baffle locks and can be adjusted the same.
Positioning the Flow Baffle Position C For Machines with Side Discharge This is the full open position. The suggested use for this position is as follows: The following figures are only recommendations for use. Adjustments vary by grass type, moisture content, and the height of the grass. • Tall, dense grass mowing conditions • Wet conditions Note: If the engine power draws down and the • Lowers the engine-power consumption mower ground speed is the same, open up the baffle.
Operating with the Overheat Sensor more often in early spring. As the grass growth rate slows in mid summer, mow less frequently. If you cannot mow for an extended period, first mow at a high cutting height, then mow again 2 days later at a lower height setting. This machine has a sensor that turns off the mower deck when the engine overheats. When the engine overheats, the audible alarm and light alarm turns on along with the mower deck turning off.
Pushing the Machine by Hand After Operation After Operation Safety Important: Always push the machine by hand. Never tow the machine because hydraulic damage may occur. General Safety • Clean grass and debris from the cutting units, Pushing the Machine mufflers, and engine compartment to help prevent fires. Clean up oil or fuel spills. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2.
Selecting a Trailer Changing to Machine Operation Rotate the bypass valves clockwise 1 turn to operate machine (Figure 42). WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death (Figure 43). Note: Do not over-tighten the bypass valves. Important: The machine does not drive unless bypass valves are turned in. • Use only a full-width ramp; do not use individual ramps for each side of the machine.
1. If using a trailer, connect it to the towing vehicle and connect the safety chains. 2. If applicable, connect the trailer brakes and lights. 3. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 43). 4. Back the machine up the ramp (Figure 44). g028043 Figure 44 1. Back the machine up the ramp. 2. Drive the machine forward down the ramp. 5. Shut off the engine, remove the key, and engage the parking brake. 6.
Using the Z StandTM 4. The Z Stand raises the front end of the machine to allow you to clean the mower and remove the blades. Swing the stand foot out front and slide it toward machine, into the bottom of slot (Figure 46 and Figure 47). WARNING The machine could fall onto someone and cause serious injury or death. • Use extreme caution when operating the machine on the Z Stand. • Use the Z Stand only for cleaning the mower and removing the blades. g001812 Figure 47 1. Z Stand (positioned in slot) 3.
Driving off the Z Stand 1. Remove the chocks or blocks. 2. Raise the latch to the unlocked position (Figure 48). g001813 Figure 48 1. Z Stand 3. Locked position 2. Latch 4. Unlocked position 3. Start the engine and place it at half throttle. Disengage the parking brake. 4. Slowly drive backward off the stand. 5. Return the stand to its rest position (Figure 46).
Maintenance Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Check the engine cooling system level. • Check the hydraulic fluid. After the first 25 hours • Change the hydraulic filter. After the first 50 hours • Replace the engine oil. • Change the engine-oil filter. • Change the engine oil.
Maintenance Service Interval Every 500 hours Yearly Maintenance Procedure • • • • Check the wheel-hub slotted nut. Adjust the caster-pivot bearing. Adjust the electric clutch. Change the hydraulic filter and hydraulic fluid when using Toro® HYPR-OIL™ 500 hydraulic fluid. • • • • Grease the front caster pivots (more often in dirty or dusty conditions). Lubricate the caster-wheel hubs. Change the gearbox oil. Change the engine coolant.
Lubrication Releasing the Mower-Deck Curtain Greasing the Machine Loosen the bottom bolt of the curtain to release the mower-deck curtain and get access to the top of the mower deck (Figure 49). After performing maintenance, install the curtain and tighten the bolt. Grease more frequently when operating conditions are extremely dusty or sandy. Grease Type: No. 2 lithium or molybdenum grease 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2.
Adding Light Oil or Spray Lubrication Side Discharge Machines Service Interval: Every 100 hours Lubricate the deck-lift pivots. decal136-5510 Figure 51 Side Discharge Machines g017028 Figure 53 Adding Light Oil or Spray Lubrication Rear Discharge Machines Service Interval: Every 150 hours Lubricate the machine in the following areas with spray type lubricant or light oil.
Greasing the Mower Deck and Belt Idlers Service Interval: Every 25 hours—Grease the mower deck and spindles. Grease with No. 2 lithium or molybdenum grease. Important: Make sure that the cutting-unit spindles are full of grease weekly. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3.
Lubricating the Caster-Wheel Hubs 12. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing. Service Interval: Yearly 13. With the open end of the wheel facing up, fill the area inside the wheel around the axle full of general-purpose grease. 14. Insert the second bearing and new seal into the wheel. 15. Apply a thread-locking adhesive to the second spacer nut, and thread it onto the axle with the wrench flats facing outward. 16.
Engine Maintenance Engine Safety • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away the muffler and other hot surfaces. Servicing the Air Cleaner Note: Check the filters more frequently if operating conditions are extremely dusty or sandy. Removing the Air Filter Service Interval: Every 250 hours (more often in dirty or dusty conditions). 1.
g001061 Figure 60 Preparing to Service the Engine Oil Important: The fasteners for the front engine panel are designed to remain on the machine after cover removal. Loosen all of the fasteners a few turns so that the panel is loose but still attached, then go back and loosen them until the panel comes free. This prevents you from accidentally stripping the bolts free of the retainers. g001048 Figure 59 1. Air-filter body 3. Air-cleaner cover 2. Air filter 4.
Checking the Engine-Oil Level Important: Add the oil very slowly and do not block the opening of the filler hole (Figure 40). If you add oil too fast or block the hole, the oil could back up and foul the air intakes, causing engine damage. Service Interval: Before each use or daily Note: Check the oil when the engine is cold. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2.
Changing the Engine-Oil Filter Service Interval: After the first 50 hours Every 200 hours 1. Drain the oil from the engine; refer to Draining the Engine Oil (page 48). 2. Change the engine-oil filter (Figure 65). g032646 g032649 g032642 Figure 64 Note: Dispose of the used oil at a recycling center. g032644 Figure 65 3. 49 Add oil; refer to Changing the Engine Oil (page 50).
Changing the Engine Oil Adding Engine Oil 1. Service Interval: After the first 50 hours Every 100 hours 1. Tilt the seat forward and remove the front engine panel (Figure 67). Start the engine and let it run for 5 minutes. Note: This warms the oil so it drains better. 2. Park the machine on a level surface. 3. Disengage the blade-control switch (PTO), move the motion-control levers to the NEUTRAL-LOCK position, and engage the parking brake. 4.
Fuel System Maintenance WARNING Fuel-system components are under high pressure. The use of improper components can result in system failure, fuel leakage, and possible explosion. Use only approved fuel lines and fuel filters. Servicing the Fuel Filter and Water Seperator g001163 Figure 69 1. Engine oil Service Interval: Every 40 hours—Drain the water separator. 2. Funnel and hose Every 400 hours/Yearly (whichever comes first)—Replace the fuel filter (more often in dirty or dusty conditions).
g007169 Figure 71 1. Drain valve 2. Water separator 3. Back of machine Changing the Fuel Filter Never install a dirty fuel filter if it is removed from the fuel line. 1. Allow the machine to cool down. 2. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 3. g007697 Figure 72 1. Fuel filter 2. Hose clamp Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 4. Left side of machine 5.
Electrical System Maintenance 3. Unlatch the seat and tilt the seat up. 4. Remove the battery as shown in Figure 73. Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery.
Installing the Battery Note: Position the battery in the tray with the terminal posts opposite from the hydraulic tank. g000960 Figure 75 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead Servicing the Fuses The electrical system is protected by fuses. It requires no maintenance, however, if a fuse blows check component/circuit for malfunction or short. 1. Unlatch the engine hood and raise the engine hood to gain access to fuse holder (Figure 76). 2.
Drive System Maintenance Adjusting the Tracking The machine has a knob for adjusting the tracking located under the seat. Important: Adjust the handle neutral and hydraulic pump neutral before adjusting the tracking; refer to Adjusting the Control Handle Neutral Position (page 65) and Setting the Hydraulic Pump Neutral Position (page 69). 1. Push both control levers forward the same distance. 2. Check if the machine pulls to 1 side. If it does, shut off the machine and engage the parking brake. 3.
Checking the Wheel-Hub Slotted Nut Service Interval: After the first 100 hours—Check the wheel-hub slotted nut. Every 500 hours—Check the wheel-hub slotted nut. Torque the slottled nut to 286 to 352 N∙m (211 to 260 ft-lb). Note: Do not use anti-seize compound on the wheel hub. Adjusting the Caster-Pivot Bearing g001297 Figure 79 Service Interval: Every 500 hours/Yearly (whichever comes first) 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2.
Adjusting the Electric Clutch Service Interval: Every 500 hours The clutch is adjustable to ensure proper engagement and proper braking. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Unlatch the seat and tip it forward. 4. Loosen the front engine panel knobs and remove the panel. 5.
g007166 Figure 82 1. Clutch 2. 2 bolts and nuts for clutch strap 4. Clutch center bolt 5. Electrical connection 3. Rubber clutch strap 9. Insert a 0.381 to 0.533 mm (0.015 to 0.021 inch) feeler gauge through an inspection slot in the side of the assembly (Figure 83). Note: Make sure that it is between the armature and the rotor friction surfaces. 10. Tighten the locknuts until there is slight binding on the feeler gauge but it can be moved easily within the air gap (Figure 83). 11.
Cooling System Maintenance Note: Do not open the radiator cap. Doing this may induce air into the cooling system. Servicing the Cooling System DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap. 1.
Cleaning the Hydraulic-Fluid Cooler and Radiator Screen Brake Maintenance Service Interval: Before each use or daily Adjusting the Parking Brake Before each use, check and clean the radiator screen and oil cooler. Remove any buildup of grass, dirt or other debris from the oil cooler and radiator screen with compressed air (Figure 85). Service Interval: Every 25 hours Every 200 hours 1. Engage the parking brake. 2. Measure the length of the spring (Figure 86).
Belt Maintenance Inspecting the Belts 7. Remove the belt guide on the spring-loaded idler pulley shown in Figure 88. 8. Remove the existing belt. 9. Install the new belt around the mower pulleys and the gearbox pulley under the engine (Figure 88). Service Interval: Every 100 hours Check the belts for squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks and cracks are signs of a worn mower belt.
Replacing the Mower Belt Rear Discharge Machines Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all of the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free. This prevents you from accidentally stripping the bolts free of the retainers.
16. Tighten the bolt for the mower-deck curtain; refer to Releasing the Mower-Deck Curtain (page 42). 17. Check the tension on the drive belts. Replacing the PTO-Drive Belt Service Interval: Every 50 hours—Check the PTO-drive belt. 1. Park the machine on a level surface, disengage the blade-control switch, and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3.
g007177 Figure 94 g007176 1. Clutch 3. Spring 2. Pump drive belt 4. Spring-loaded idler pulley Figure 93 1. Gearbox 2. Spring 4. Clutch 5. Rubber clutch stop 3. Spring-loaded idler pulley 6. PTO-drive belt Replacing and Tensioning the Alternator Belt Replacing the Pump Drive Belt Replacing the Alternator Belt Service Interval: Every 50 hours—Check the alternator belt. Service Interval: Every 50 hours—Check the pump drive belt.
Controls System Maintenance Adjusting the Control Handle Neutral Position If the motion-control levers do not align, or move easily into the console notch, adjustment is required. Adjust each lever, spring and rod separately. Note: The motion-control levers must be installed correctly. g000968 Figure 95 1. Alternator 4. Top bolt 2. Alternator belt 3. Deflection, 7 to 9 mm (1/4 to 11/32 inch) with 10 kgf (22.1 lb of force) 5. Bottom bolt 1.
9. Hydraulic System Maintenance Apply slight rearward pressure on the motion-control lever, turn the head of the adjustment bolt in the appropriate direction until the control lever is centered in the NEUTRAL-LOCK position (Figure 97). Hydraulic System Safety Note: Keeping rearward pressure on the lever keeps the pin at the end of the slot and allow the adjustment bolt to move the lever to the appropriate position. • Seek immediate medical attention if fluid is injected 10.
5. If there is no fluid, add fluid to the reservoir until it reaches the cold level of the baffle. 6. Run the machine at low idle for 15 minutes to allow any air to purge out of the system and warm the fluid; refer to Starting and Shutting Off the Engine (page 26). Replacing the Hydraulic Filter and Fluid Service Interval: After the first 25 hours Every 250 hours—Change the hydraulic filter and hydraulic fluid when using Mobil® 1 fluid.
g001313 g001043 Figure 100 1. Right hydraulic line Figure 101 3. Hydraulic tank 1. Hydraulic filter 2. Hydraulic filter 7. Apply a thin coat to the rubber gasket on the replacement filter (Figure 101). 8. Install the replacement hydraulic filter onto the filter adapter. Bleeding the Hydraulic System The traction system is self-bleeding; however, it may be necessary to bleed the system if fluid is changed or after work is performed on the system. Note: Do not tighten. 9. 3. Adapter 2.
Setting the Hydraulic Pump Neutral Position WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Note: Adjust the handle neutral first. That needs to be correct before the following adjustment can be made. • If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury. Gangrene may result if this is not done. This adjustment must be made with drive wheels turning.
4. Open the throttle to Setting the Left Hydraulic Pump Neutral Position FAST . Note: Make sure that the wheel remains stopped or slightly creeps in reverse; adjust if necessary. 1. Loosen the locknuts at the ball joints on the pump control rod (Figure 103). 2. Start the engine, open the throttle 1/2 way and disengage parking brake; refer to Starting and Shutting Off the Engine (page 26). Note: The motion-control lever must be in neutral while making any adjustments.
Mower Deck Maintenance WARNING The electrical system does not perform proper safety shut off with the jumper wire installed. Leveling the Mower at 3 Positions • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete the adjustment. Important: There are only 3 measuring positions needed to level the mower. • Never operate the machine with the jumper installed and the seat switch bypassed. 1.
Leveling the Mower Side-to-Side 1. Position the right blade side-to-side (Figure 104). g001040 Figure 105 g006888 Figure 104 1. Measure here from blade to hard surface 2. 1. Rear chain 5. Adjustment bolt 2. Rear-support arm 6. Front swivel 3. Bolt 7. Front-support arm 4. Jam nut 2. Measure at B and C 8. Measure the right blade at the B location, from a level surface to the cutting edge of the blade tip (Figure 104).
Adjusting the Compression Spring 1. Raise the mower lift lever to the transport position. 2. Check the distance between the 2 large washers, it needs to be 28.2 cm (11-1/8 inches) for 52 inch mower decks, 26.7 cm (10-1/2 inches) for 60 inch mower decks, or 29.2 cm (11-1/2 inches) for 72 inch mower decks (Figure 107). g001041 Figure 106 1. Measure here from blade to hard surface 2. Measure at A and B 2.
Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. g006530 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.
Sharpening the Blades Note: The difference between the dimensions obtained in steps 4 and 6 must not exceed 3 mm (1/8 inch). 1. Note: If this dimension exceeds 3 mm (1/8 inch), the blade is bent and must be replaced. Use a file to sharpen the cutting edge at both ends of the blade (Figure 111). Note: Maintain the original angle. Note: The blade retains its balance if the same amount of material is removed from both cutting edges.
Installing the Blades 1. Install the blade onto the spindle shaft (Figure 113). Replacing the Grass Deflector Important: The curved part of the blade Side Discharge Machines Only must be pointing upward toward the inside of the mower to ensure proper cutting. 2. WARNING Install the spring disk and blade bolt (Figure 113). An uncovered discharge opening could allow the machine to throw objects toward you or bystanders, resulting in serious injury. Also, contact with the blade could occur.
Cleaning Cleaning under the Mower Deck Service Interval: Before each use or daily 1. Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the mower deck to the TRANSPORT position. g002519 Figure 114 1. Bolt 5. Spring installed 2. Spacer 6. Grass deflector 3. Locknut 7.
Storage A. Run the engine to distribute conditioned fuel through the fuel system for 5 minutes. Storage Safety B. Shut off the engine, allow it to cool, and drain the fuel tank; refer to Servicing the Fuel Tank (page 52). • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it. Do not store the machine or fuel near flames or drain the fuel indoors. Remove the key and store it in a safe place out of the reach of children.
Troubleshooting Problem The starter does not crank. The engine does not start, starts hard, or fails to keep running Possible Cause 1. The blade-control switch (PTO) is engaged. 1. Move the blade-control switch (PTO) to disengaged. 2. The parking brake is not engaged. 3. The drive levers are not in the NEUTRAL-LOCK position. 4. The operator is not seated. 5. The battery is dead. 6. The electrical connections are corroded or loose. 7. The fuse is blown. 8. The relay or switch is broken. 2.
Problem There is abnormal vibration. Mowing is resulting in uneven cutting height. Possible Cause 1. The cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. The blade mounting bolt is loose. 3. The engine mounting bolts are loose. 4. The engine pulley, idler pulley, or blade pulley is loose. 5. The engine pulley is damaged. 6. The blade spindle is bent. 7. The motor mount is loose or worn. 2. Tighten the blade mounting bolt. 3. Tighten the engine mounting bolts. 4.
Schematics g012068 Wire Diagram (Rev.
Notes:
Notes:
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