Form No. 3356-103 Rev B Kubota-Powered Z Master® Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 © 2008—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Qty. Use No parts required – Remove parts from the crate. No parts required – Check the tire pressure. Rear wheels 2 Install the drive wheels.
1 3 Removing Parts from the Crate Raising the Machine Up and Installing the Drive Wheels No Parts Required Parts needed for this procedure: Procedure 2 Remove the tires and the parts for the ROPS from the shipping crate. Rear wheels Procedure 2 1. Remove the screws holding the right angle retaining plate to the crate. Checking the Tire Pressure No Parts Required Procedure Pressure: 13 psi (90 kPa) Figure 2 Note: The front caster wheel is a semi-pneumatic tire and does not need to be checked.
Figure 4 4. Mount the wheels with the valve stem to the outside and secure them with the wheel nuts previously removed. Figure 6 5. Torque the wheel nuts to 95 ft-lb (128 N·m). 6. Remove the jack-stands. 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 5 Figure 7 4 3. Lightly oil the ends of the center roll bar section. Installing the Roll Over Protection System 4.
6. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb. 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inch) so it rotates freely with some resistance. Note: No more than one thread should be exposed outside the nut. Figure 8 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards Figure 10 5 Adding Fuel to the Machine No Parts Required Procedure Add fuel to the machine before starting it.
6 7 Charging the Battery Checking the Machine for Grease No Parts Required Parts needed for this procedure: Procedure 1 tube Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure Charging the battery produces gasses that can explode and cause serious injury. 1. Remove the belt covers on domestic machines as shown below. • Keep cigarettes, sparks and flames away from the battery. • Make sure the ignition switch is off.
3. Check the tensioning arm for grease. 4. Check the grease for the three spindle bearings. If needed, add grease until it comes out of the lower seals. 5. Install the belt covers. Figure 16 8 Checking the Engine Oil Level No Parts Required Procedure Figure 14 Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking Oil Level in Operator’s Manual. 6. Check the grease for the pump drive belt idler arm. Figure 15 7.
9 Checking the Side Discharge Chute No Parts Required Procedure If there are plastic ties holding the side discharge chute up, remove them and lower the chute into place. Figure 17 1. Grass Deflector An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury or death. Also, contact with the blade could occur. 2. Spring 3.
10 Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
11 Delivering the Machine to the Customer Parts needed for this procedure: 1 Operator’s Manual 1 Parts Catalog 1 Engine Owner’s Manual 1 Registration Card 1 Safety Video 2 Key Procedure At delivery, complete the items listed in the following table and initial each when finished. Model No. Serial No.
Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: Fuel tank caps Oil fill cap/ Oil dipstick Engine oil filter Engine oil drain Fuel filters Air filter Radiator coolant Hydraulic fluid reservoir Hydraulic filter Battery Ignition switch Throttle lever Glow plug light and switch Power take off switch (PTO) Motion control levers Parking brake Mower height-of-cut Lift assist lever Z Stand® (Only on International machines) Adjustabl
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