Setup Instructions

ManualsBrandsToro ManualsRiding EquipmentToro 74268TE

 2004—The Toro Company

8111 Lyndale Ave., Blomington, MN 55420, USA

Printed in the USA

Original Instructions (EN)

Z500 Series Z Master



Diesel Mowers

Form No. 3351–414 Rev A

Setup Instructions

Loose Parts

Use the chart below to verify all parts have been shipped.

Step Description Qty. Use

No parts needed – Adding fuel to the machine

No parts needed – Raising the machine up

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt, 3/8 x 1 inch

Curved washer

Flange nut, 3/8 inch

Bolt, 1/2 x 3-1/4 inches

Flange nut, 1/2 inch

Lanyard

Installing the roll over protection system

(ROPS)

Wheels 2 Installing the drive wheels

No parts needed – Checking the tire pressure

Control lever–right

Control lever–left

Bolt, 3/8 x 1 inch

Curved washer, 3/8 inch

Adjusting the motion control levers

Bulk electrolyte with 1.265 specific gravity

(Purchase from a battery supply outlet.)

1 US

Gallon

Activating the battery for international

machines only

No parts needed –

Charging the battery for international and

domestic machines

Number 2 general purpose lithium base or

molybdenum base grease. (Purchase

separately.)

1 tube Greasing the bearings

No parts needed – Preparing the side discharge chute

Summary of content (12 pages)

PAGE 1
Z500 Series Z Master Form No. 3351–414 Rev A Diesel Mowers Setup Instructions Loose Parts Use the chart below to verify all parts have been shipped. Step 1 2 3 4 5 6 7 8 9 10 Description Qty.
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Step Description Qty. Use 11 No parts needed. – Checking the machine before delivery 12 Key Operator’s Manual Engine Owner’s Manual Parts Catalog Safety video Registration card 2 1 1 1 1 1 Delivering the machine to the customer Step 1 Adding Fuel to the Machine Parts needed for this step: m–7424 None Procedure Note: Add fuel to the machine before starting it. Refer to your Owners Operator manual for the correct fuel and procedure.
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Step 3. Lightly oil the ends of the center roll bar section. 3 Installing the Roll Over Protection System (ROPS) Parts needed for this step: Qty. Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch 4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch).
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8. Tighten the front handles against the center roll bar ends. m–7406 Step 5 Checking the Tire Pressure Parts needed for this step: None Procedure 1. Check the air pressure in the front and rear tires. Pressure: 13 psi (90 kPa) 2. Remove the jack stands and lower the machine. Step 4 m–6873 Installing the Drive Wheels Parts needed for this step: Qty. 2 Part Rear wheels Procedure 1. Mount the wheels with the valve stem to the outside and secure them with the nuts previously removed in Step 1. 2.
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Step 6 Adjusting the Motion Control Levers Parts needed for this step: Qty. Part 1 Control lever–right (assembled) 1 Control lever–left (assembled) 4 Bolt, 3/8 x 1 inch (assembled) 4 Curved washer, 3/8 inch (assembled) m–6867 Procedure 1. Check the control levers for the correct alignment. 2. If adjustment is needed, loosen the 4 bolts on the outside of the levers.
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1. Remove the battery. Refer to the Operator’s Manual for instructions. Step 7 Activating the Battery for International Machines Only Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. Parts needed for this step: Qty. Part m–6850 80 ounces Bulk electrolyte with 1.265 specific gravity (Purchase from a battery supply outlet.) 2. Clean the top of the battery and remove the vent caps.
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Step Step 8 9 Charging the Battery for International and Domestic Machines Parts needed for this step: Checking the Spindles for Grease Parts needed for this step: Qty. None 1 tube Procedure Part Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure Warning Charging the battery produces gasses that can explode and cause serious injury. Important: Check the cutting unit spindles to make sure they are greased before starting the engine.
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3. Grease the fittings on the three spindle bearings. Add grease until it comes out of the lower seals. Step 10 Preparing the Side Discharge Chute Parts needed for this step: None Procedure Remove the plastic tie holding the side discharge chute up and lower the chute into place. m–7420 4. Install the belt covers. 5. Grease the cooling fan belt idler arm. 6. Grease the drive belt idler arms. m–7416 7. Grease the pump belt idler arm in the front of the engine.
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Step 11 Checking the Machine Before Delivery to the Customer Parts needed for this step: None Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
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Step 12 Delivering the Machine to the Customer Parts needed for this step: Qty. Part 1 Operator’s Manual 1 Parts Catalog 1 Engine Owner’s Manual 1 Registration card 1 Safety video 2 Key Procedure At delivery, complete the items listed in the following table and initial each when finished.
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Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: • Fuel Tank Caps • Oil Fill Tube/ Oil dipstick • Oil Filter • Oil Drain • Fuel Filter • Air Filter • Radiator Coolant (Liquid Cooled Only) • Hydraulic fluid reservoir • Hydraulic filter • Battery • Ignition Switch • Throttle Lever • Glow plug light and Water in Fuel Light • Power Take Off Switch (PTO) • Motion Control Levers • Parking Brake •
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