Form No. 3375-695 Rev A TimeCutter® ZS 3200 Riding Mower Model No. 74385—Serial No. 313000001 and Up G015307 Register at www.Toro.com.
This machine is a ride-on, rotary-blade lawn mower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses.
Contents Cleaning and Storage ..............................................41 Troubleshooting ...........................................................42 Schematics ...................................................................44 Introduction .................................................................. 2 Safety ........................................................................... 4 Safe Operation Practices for Ride-on (riding) Rotary Lawn Mower Machines...............................
Preparation Safety • While mowing, always wear substantial footwear and long Safe Operation Practices for Ride-on (riding) Rotary Lawn Mower Machines • • This machine meets or exceeds European Standards in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury.
• When using any attachments, never direct discharge of • • • • • • • • • If the fuel tank has to be drained, this should be done material toward bystanders nor allow anyone near the machine while in operation. Never operate the machine with damaged guards or without safety protective devices in place. Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extreme care with grass catchers or other attachments. These can change the stability of the machine and cause loss of control. Model 74385 Sound Power This unit has a guaranteed sound power level of 100 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 121-2989 1. Bypass lever position for pushing the machine 2. Bypass lever position for operating the machine 106-8717 1.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10. Contains lead; do not discard.
120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramp when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
Product Overview 5 4 3 6 3 7 8 2 10 1 11 G020268 13 12 7 14 9 Figure 4 1. Footrest 5. Control panel 2. Height of cut lever 6. Operator seat 10. Engine 3. Motion control levers 7. Rear drive wheel 11. Washout fitting 4. Smart speed lever 8. Fuel tank cap 12. Mower deck 9. Deflector 13. Front caster wheel 14. Engine guard Controls Ignition Switch Become familiar with all of the controls in Figure 4, and Figure 5 before you start the engine and operate the machine.
Motion Control Levers and Park Position Height-of-Cut Lever The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is moved up, toward the operator the deck is raised from the ground and when moved down, away from the operator it is lowered toward the ground. Only adjust the height of cut while machine is not moving (Figure 20). The motion control levers are speed sensitive controls of independent wheel motors.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Figure 8 1.
The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Starting the Engine 1 2 1. Sit down on the seat and move the motion controls outward to the park position. 3 2. Disengage the blades by moving the blade control switch to Off (Figure 11). 4 G014474 6 5 Figure 9 1. Fuel tank cap 2. Fill opening 4. Base of filler neck, DO NOT FILL PAST HERE 5. Fuel window 3. Filler neck 6. Fuel tank Figure 11 1. Control panel 1 2. Blade control switch—Off position 4 3. Move the throttle lever to Choke before starting a cold engine (Figure 12).
4. Turn the ignition key to Start to energize the starter. When the engine starts, release the key (Figure 13). Important: Do not engage the starter for more than 10 seconds at a time. If the engine fails to start, allow a 60 second cool-down period between attempts. Failure to follow these instructions can damage the starter motor. Figure 14 1. Control panel 2.
3. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine. While the engine is running, engage the blade control switch, and rise slightly from the seat; the engine should stop. 4. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine.
Backward WARNING 1. Move the levers to the center, unlocked position. Removing you hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. 2. To go backward, look behind you and down as you slowly pull the motion control levers rearward (Figure 19). Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position.
Adjusting the Height of Cut 2. Move the seat to the desired position and tighten the bolts. Height-of-cut is controlled by the lever located to the right of the operating position (Figure 20). Adjusting the Motion Control Levers Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort. 1. Remove the 2 bolts holding the control lever to the control arm shaft (Figure 22). 2. Move the control lever to the next set of holes.
Pushing the Machine by Hand To Operate the Machine Important: Always push the machine by hand. Never tow the machine because damage may occur. Move the bypass levers rearward through the key hole and down to lock them in place as shown in Figure 23. Ensure this is done for each lever. This machine has an electric brake mechanism and to push the machine the ignition key needs to be in the Run position. The battery needs to be charged and functioning for the electric brake to be disengage.
Grass Deflector The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death. • Never remove the grass deflector from the mower because the grass deflector routes material down toward the turf.
Long Grass Operating Tips If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. Fast Throttle Setting For best mowing and maximum air circulation, operate the engine at the Fast position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Before each use or daily Maintenance Procedure • • • • • • Check the safety interlock system. Check the air cleaner for dirty, loose or damaged parts. Check the engine oil level. Check air intake and cooling areas, clean as necessary. Check the cutting blades.
Engine Maintenance 3. Clean the grease fittings (Figure 25 and Figure 26) with a rag. Make sure to scrape any paint off of the front of the fitting(s). Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air cleaner for dirty, loose or damaged parts. This engine is equipped with a replaceable, high density paper air cleaner element. Check the air cleaner daily or before starting the engine. Check for a buildup of dirt and debris around the air cleaner system.
4. Clean all air cleaner components of any accumulated dirt or foreign material. Prevent any dirt from entering the carburetor. 1 5. Install the air cleaner element with the pleated side “out” and seat the rubber seal onto the edges of the air cleaner base (Figure 27). 6. Reinstall the air cleaner cover and secure with the two knobs (Figure 27). 2 Servicing the Engine Oil F Oil Type: Detergent oil (API service SG, SH, SJ, or higher). Crankcase Capacity: 1.5 liter (1.6 qt) when the filter is changed.
3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 7. Turn the drain valve 1/4 counter clockwise to open and allow the oil to drain (Figure 31). Remove the oil fill cap/dipstick (Figure 29). 4. Clean the area around the drain valve and on the machine frame. Locate the oil drain hose and slide it over the drain valve (Figure 30). 8. Be sure to allow ample time for complete drainage. 9.
Servicing the Spark Plug Important: Never clean the spark plug. Always replace the spark plug when it has a black coating, worn electrodes, an oily film, or cracks. Service Interval: Every 200 hours—Check spark plug condition and gap. 2. Check the gap between the center and side electrodes using a wire feeler gauge (Figure 34). Bend the side electrode (Figure 34) if the gap is not correct. Every 500 hours—Replace the spark plug. The spark plug is RFI compliant.
Fuel System Maintenance 4. Squeeze the ends of the hose clamps together and slide them away from the filter (Figure 35). 5. Remove the filter from the fuel line. 6. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter (Figure 35) to secure it in place. DANGER In certain conditions, gasoline is extremely flammable and highly explosive.
Electrical System Maintenance 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 36). Retain all fasteners. 6. Remove the battery hold-down (Figure 36) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
25 30 1 25 Figure 37 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2 G014540 Figure 38 1. Main-30 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 2. Charge circuit-25 amp 4. Return the control panel to its original position. Use the screws removed previously to secure the panel to the machine. Installing the Battery 1. Position the battery in the tray (Figure 36). 2.
Releasing the Electric Brake Drive System Maintenance The electric brake can be release by manually rotating the link arms forward. Once the electric brake is energized the brake will reset. Checking the Tire Pressure To release the brake: 1 Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 39).
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 41 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G009680 3 2 G009680 3 Figure 45 2 1. Opposing blade edge, in position for measuring Figure 43 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Removing the Blades Installing the Blades 1. Install the blade onto the spindle shaft (Figure 46). The blades must be replaced if a solid object is hit, if the blade is out of balance, or the blade is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.
Leveling the Mower Deck 7. Move to the left side of the machine. Check if the side carriage bolt is in the fixed or slotted position (Figure 50). Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 8. If the side carriage bolt is in the fixed position, remove the side carriage bolt and side locking nut from the fixed position and install it into the slotted adjustment position (Figure 50).
equivalent to 0.25 inch, while a single side is 0.125 inch (Figure 52). Adjust the height of the mower deck to the desired height. 1 2 G014631 1 2 2 Figure 53 G015325 Figure 52 1. 0.25 inch 1. Blade front to rear 2. Measure from the tip of the blade to the flat surface here 2. 0.125 inch 5. Measure from the tip of the front blade to the flat surface and the tip of the rear blade to the flat surface (Figure 53). If the front blade tip is not 1.6-7.
9. When the front-to-rear blade slope is correct check the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side. Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 3 3. Lower the height-of-cut lever to the lowest position. 1 4.
Mower Belt Maintenance 5 2 3 Inspecting the Belts Service Interval: Every 25 hours—Check the belts for wear/cracks. 1 Check the belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. 4 Replacing the Mower Belt Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. 1.
Replacing the Grass Deflector Service Interval: Before each use or daily—Inspect the grass deflector for damage WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur. Never operate the machine without grass deflector, discharge cover or grass collection system in place. 1. Locate items shown in Figure 58. 2 3 4 6 5 7 1 G014636 Figure 58 1. Mower deck 5.
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the Mower WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Service Interval: After each use—Clean the mower housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal.
Storage section. With the spark plug(s) removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 12. Clean any dirt and chaff from the top of the mower. 13.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics G014644 Electrical Diagram (Rev.
Notes: 45
Notes: 46
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irriamc Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v.
The Toro Warranty and The Toro GTS Starting Guarantee Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair for the original purchaser1the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been performed.
