Form No. 3366-391 Rev B TimeCutter® ZS 3200 Riding Mower Model No. 74385—Serial No. 311000001 and Up G015307 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses.
Safety Engine Maintenance............................................... 27 Servicing the Air Cleaner .................................... 27 Servicing the Engine Oil ..................................... 27 Servicing the Spark Plug ..................................... 29 Cleaning the Blower Housing.............................. 30 Fuel System Maintenance ....................................... 31 Replacing the In-line Fuel Filter .......................... 31 Servicing the Emissions Filter...............
◊ lack of awareness of the effect of ground conditions, especially slopes; ◊ incorrect hitching and load distribution. • Preparation • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. • Warning-Fuel is highly flammable. – Store fuel in containers specifically designed for this purpose.
Maintenance and Storage • Do not mow slopes when grass is wet. Slippery conditions reduce traction and could cause sliding and loss of control. • Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. • Never store the equipment with fuel in the tank inside a building where fumes can reach an open flame or spark. • Allow the engine to cool before storing in any enclosure.
Uncertainty Value (K) = 1.1 m/s2 Measured values were determined according to the procedures outlined in EN 836. Whole Body Vibration Measured vibration level = 0.38 m/s2 Uncertainty Value (K) = 0.19 m/s2 Measured values were determined according to the procedures outlined in EN 836 (Riding & Stand-Ons).
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 114-1606 1. Entanglement hazard, belt—keep all guards in place. 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard, mower—do not operate without the deflector, discharge cover, or grass collection system in place. 93-7009 1.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 120-5469 1. Height-of-cut 120-5465 1.
120-5468 2. Fast speed 1. Slow speed 119-3468 1. Choke 5. Power take-off (PTO), Blade control switch on some models 2. Fast 3. Continuous variable setting 6. Blade control switch—Off 7. Blade control switch—On 4.
120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
Product Overview G017233 10 14 Figure 4 1. Footrest 5. Control panel 2. Height of cut lever 6. Operator seat 10. Engine 3. Motion control levers 7. Rear drive wheel 11. Washout fitting 4. Smart speed lever 8. Fuel tank cap 12. Mower deck 9. Deflector Controls 13. Front caster wheel 14. Engine guard will stop the engine; however, always remove the key when leaving the machine to prevent someone from accidentally starting the engine (Figure 5).
(Figure 16). Always position the motion control levers into the park position when you stop the machine or leave it unattended. Smart Speed™ Control System Lever The Smart Speed™ Control System lever, located below the operating position, gives the operator a choice to drive the machine at two speed ranges, high and low (Figure 6). 1 G014475 Figure 6 1.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Figure 8 1.
• The blades are disengaged. DANGER • The motion control levers are in the park position. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Filling the Fuel Tank Important: Do Not overfill fuel tank. Fill the fuel tank to the bottom of the filler neck. The empty space in the tank allows the fuel to expand. Overfilling may result in fuel leakage or damage to the engine or emission system. Make sure the engine is shut off and the motion controls are in the park position. Tank maximum capacity is 2.9 gallons. Important: Do Not overfill fuel tank. Fill the fuel tank to the bottom of the filler neck.
1 2 3 1 4 3 5 G014460 6 G014459 4 2 Figure 13 5 6 4. Fast 2. Throttle/choke lever—choke position 5. Continuous variable setting 3. Choke 6. Slow 4. Off 2. Ignition key—run position 5. Run 3. Ignition key—start position 6. Start 5. After the engine starts, move the throttle lever to Fast (Figure 12). If the engine stalls or hesitates, move the throttle lever back to Choke for a few seconds. Repeat this as required. Figure 12 1. Control panel 1.
2 1 the park position. Start the engine. While the engine is running, engage the blade control switch, and rise slightly from the seat; the engine should stop. 4. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine. While the engine is running, move the motion control levers to the center, unlocked position, engage the blade control switch, and rise slightly from the seat; the engine should stop. G014461 Figure 14 1.
1. Move the motion control levers to neutral and outward to the park position; disengage the blade control switch. WARNING Removing you hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward 1. Move the levers to the center, unlocked position. 2.
Backward 1. Move the levers to the center, unlocked position. 2. To go backward, look behind you and down as you slowly pull the motion control levers rearward (Figure 19). Figure 20 1. Height-of-cut lever 3. 4.5 inch (115 mm), Transport position 2. Height-of-cut positions G008953 Figure 19 1. Pull up and inward on the lever to move it to the desired cutting position. To go straight, apply equal pressure to both motion control levers (Figure 19). 2.
Adjusting the Motion Control Levers To Push the Machine Adjusting the Height 2. Move the motion control levers outward to park position, stop the engine, and wait for all moving parts to stop before leaving the operating position. 1. Park the machine on a level surface and disengage the blade control switch. The motion control levers can be adjusted higher or lower for maximum operator comfort. 3. Raise the seat to locate the bypass levers behind the battery, on the frame. 1.
To Operate the Machine for all moving parts to stop before leaving the operating position. Move the bypass levers inward and push them back in the horizontal slot (Figure 23) to engage the wheel motors. 3. Remove the wing nut and bolt securing the cover in place (Figure 24). Retain all parts for future use. Grass Deflector The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf.
Cutting a Lawn for the First Time Cut grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground. However, the cutting height used in the past is generally the best one to use. When cutting grass longer than six inches tall, you may want to cut the lawn twice to ensure an acceptable quality of cut. Cut 1/3 of the Grass Blade It is best to cut only about 1/3 of the grass blade.
Keep the Underside of the Mower Clean Clean clippings and dirt from the underside of the mower after each use. If grass and dirt build up inside the mower, cutting quality will eventually become unsatisfactory. Blade Maintenance Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure Before each use or daily • • • • • • • Check the safety interlock system. Check the air cleaner for dirty, loose or damaged parts. Check the engine oil level. Check air intake and cooling areas, clean as necessary. Check the cutting blades. Inspect the grass deflector for damage Clean the mower housing.
Lubrication 4. Connect a grease gun to each fitting (Figure 26 and Figure 27). Pump grease into the fittings until grease begins to ooze out of the bearings. Greasing the Bearings 5. Wipe up any excess grease. Service Interval: Every 25 hours—Grease all lubrication points. Grease Type: No. 2 General Purpose Lithium Base Grease 1. Park the machine on a level surface and disengage the blade control switch. 2.
Engine Maintenance Replace a dirty, bent, or damaged element. Handle new elements carefully; do not use if the rubber seal is damaged. Servicing the Air Cleaner 4. Clean all air cleaner components of any accumulated dirt or foreign material. Prevent any dirt from entering the carburetor. Service Interval: Before each use or daily—Check the air cleaner for dirty, loose or damaged parts. 5.
2. Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely. 1 3. Disengage the blade control switch and move the motion controls outward to the park position. 4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 5. Clean the area around the drain valve and on the machine frame. Locate the oil drain hose and slide it over the drain valve (Figure 31).
1 5 1 3 2 1 1 1 3 G014536 G005177 Figure 33 2 1. Oil filter 3. Adapter 2. Gasket 4 15. Slowly pour approximately 80% of the specified oil into the filler tube (Figure 30). 16. Install the oil fill cap/dipstick and push firmly into place (Figure 30). 17. Check the oil level (Figure 30); refer to Checking the Oil Level. 18. Slowly add additional oil to bring it to the full mark. 19. Install the oil fill cap/dipstick and push firmly into place (Figure 30). Figure 32 1. Oil drain valve 2.
Cleaning the Blower Housing 1 To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Annually or every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and any other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. Torque the blower housing screws to 5.5 ft-lb (7.5 N-m).
Fuel System Maintenance G014689 DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1 4 5 6 • Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills. 2 • Never smoke when draining gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes.
Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
30 25 30 1 25 Figure 38 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2 G014540 Figure 39 1. Main-30 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 2. Charge circuit-25 amp 4. Return the control panel to its original position. Use the screws removed previously to secure the panel to the machine. Installing the Battery 1. Position the battery in the tray (Figure 37). 2.
Drive System Maintenance 1. Locate the shaft on the electric brake where the brake link arms are connected. 2. Rotate the shaft forward to release the brake. Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 40). Check the tires when they are cold to get the most accurate pressure reading.
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 42 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G009680 3 2 G009680 3 Figure 46 2 1. Opposing blade edge, in position for measuring Figure 44 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 1 5 The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. 3 2 4 G015292 The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. Figure 47 4. Blade bolt 5. Blade stiffener 1. Sail area of blade 2.
are not within 3/16 inch (5 mm), an adjustment is required; continue with this procedure. 6. Support the weight of mower deck by placing wood blocks under the edges of the deck. equivalent to 0.25 inch , while a single side is 0.125 inch (Figure 53). Adjust the height of the mower deck to the desired height. Note: Avoid placing the supports under any anti-scalp rollers if present on the deck. 7. Move to the left side of the machine.
1 2 is 1/16-5/16 inch (1.6-7.9 mm) lower than the rear blade tip (Figure 54). 9. When the front-to-rear blade slope is correct check the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side. G014631 Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
remove tension on the idler pulley and roll the belt off of the pulleys (Figure 58 ). WARNING The spring is under tension when installed and can cause personal injury. 2 2 3 Be careful when removing the belt. 5 2 3 1 G015338 1 Figure 57 1. Mower deck 2. Hanger bracket 3. Rear lift rod 4 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 7. Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation.
5. Lift the rear of the mower deck and guide the hanger brackets over the rear lift rod (Figure 57). 6. Place the spring on the rod, with end wires down, and between the grass deflector brackets. Slide rod through second grass deflector bracket (Figure 59). 6. Attach the front support rod to the mower deck with the clevis pin and hairpin cotter (Figure 56). 7. Insert rod at front of grass deflector into short stand-off on deck. Secure rear end of rod into the mower with a nut (3/8 inch) (Figure 59). 7.
Cleaning Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes. Then repeat the process. Washing the Underside of the Mower 8. Run the mower again for one to three minutes to remove excess water. Service Interval: Before each use or daily—Clean the mower housing. WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death.
Storage Important: Do not store stabilizer/conditioned gasoline over 30 days. 11. Remove the spark plug(s) and check its condition; refer to Servicing the Spark Plug in the Engine Maintenance section. With the spark plug(s) removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics G014644 Electrical Diagram (Rev.
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Ibea S.P.A. Irriamc Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v. Lely (U.K.
The Toro Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser* to repair the Toro Products listed below if defective in materials or workmanship. Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
