Form No. 3371-710 Rev C TimeCutter® ZS 3200S Riding Mower Model No. 74388—Serial No. 312000001 and Up G015307 Register at www.Toro.com.
This machine is a ride-on, rotary-blade intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Model No. Serial No. This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet.
Safety Greasing the Bearings .............................................22 Engine Maintenance ..................................................23 Servicing the Air Cleaner .........................................23 Servicing the Engine Oil..........................................24 Servicing the Spark Plug ..........................................25 Cleaning the Blower Housing ...................................26 Fuel System Maintenance ...........................................
Preparation • When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation. • While mowing, always wear substantial footwear and long • • • • • trousers. Do not operate the equipment when barefoot or wearing open sandals. Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. Warning-Fuel is highly flammable.
• Always avoid sudden starting or stopping on a slope. • Replace worn or damaged parts for safety. • If the fuel tank has to be drained, this should be done If tires lose traction, disengage the blades and proceed slowly off the slope. outdoors. • Follow the manufacturer's recommendations for wheel • When machine is to be parked, stored or left unattended, weights or counterweights to improve stability. lower the cutting means. • Use extreme care with grass catchers or other attachments.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 106-8717 1.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 120-5469 1. Height-of-cut 121-2989 1.
120-5468 2. Fast speed 1. Slow speed 120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6.
121-0771 1. Choke 2. Fast 4. Slow 5. Power take-off (PTO), Blade control switch 3. Continuous variable setting Product Overview 6 3 10 5 8 7 4 2 9 1 11 12 13 g017860 Figure 4 1. Footrest 5. Control panel 2. Height of cut lever 6. Operator seat 10. Engine 3. Motion control levers 7. Rear drive wheel 11. Washout fitting 4. Smart speed lever 8. Fuel tank cap 12. Mower deck 9.
Smart Speed™ Control System Lever The Smart Speed™ Control System lever, located below the operating position, gives the operator a choice to drive the machine at two speed ranges, high and low (Figure 6). 1 Figure 5 Control Panel G014475 1. Throttle/Choke 3. Blade control switch (power take-off) Figure 6 1. Smart speed lever 2. Ignition switch Ignition Switch Fuel Window The ignition switch has three positions, Off, Run and Start. The key will turn to Start and move back to Run upon release.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Figure 8 1.
The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
1 2. Disengage the blades by moving the blade control switch to Off (Figure 11). 2 3 4 G014474 6 5 Figure 11 Figure 9 1. Fuel tank cap 1. Control panel 4. Base of filler neck, DO NOT FILL PAST HERE 5. Fuel window 2. Fill opening 3. Filler neck 2. Blade control switch—Off position 3. Move the throttle lever to Choke before starting a cold engine (Figure 12). 1 Note: A warm or hot engine may not require choking. 4 2 G014895 3 Figure 10 1. Fill opening 3. Fuel 2.
attempts. Failure to follow these instructions can damage the starter motor. Figure 14 1. Control panel 2. Blade control switch—On position Disengaging the Blades Figure 13 1. Control panel 4. Off 2. Ignition key—run position 5. Run 3. Ignition key—start position 6. Start Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 15). 5. After the engine starts, move the throttle lever to Fast (Figure 12).
3. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine. While the engine is running, engage the blade control switch, and rise slightly from the seat; the engine should stop. 4. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine.
WARNING Removing you hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward G008953 1. Move the levers to the center, unlocked position. Figure 19 2. To go forward, slowly push the motion control levers forward (Figure 16 and Figure 18).
Adjusting the Motion Control Levers Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort. 1. Remove the 2 bolts holding the control lever to the control arm shaft (Figure 22). 2. Move the control lever to the next set of holes. Secure the lever with the 2 bolts (Figure 22). 1 2 3 4 Figure 20 1. Height-of-cut lever 3. 4.5 inch (115 mm), Transport position 2. Height-of-cut positions G014970 1.
3. Locate the bypass levers on the frame on both sides of the engine. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death. 4. Move the bypass levers forward through the key hole and down to lock them in place as shown in Figure 23 . Ensure this is done for each lever. 5.
grass clippings, so do not set the height-of-cut so low as to totally surround the mower by uncut grass. Always try to have one side of the mower free from uncut grass, which allows air to be drawn into the mower. Using the Smart Speed™ Control System The Smart Speed™ Control System lever, located below the operating position, gives the operator a choice to drive the machine at two speed ranges, high and low.
setting. Then cut the grass again using the lower, normal setting. When Stopping If the machine's forward motion must be stopped while mowing, a clump of grass clippings may drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged. Keep the Underside of the Mower Clean Clean clippings and dirt from the underside of the mower after each use. If grass and dirt build up inside the mower, cutting quality will eventually become unsatisfactory.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • • • Check the safety interlock system. Clean and check the air cleaner foam element. Check air intake and cooling areas, clean as necessary. Check the cutting blades. Inspect the grass deflector for damage Clean the mower housing.
Engine Maintenance 3. Clean the grease fittings (Figure 25 and Figure 26) with a rag. Make sure to scrape any paint off of the front of the fitting(s). Servicing the Air Cleaner Service Interval: Before each use or daily—Clean and check the air cleaner foam element. Every 50 hours—Replace the air cleaner paper element. 1 Note: Service the air cleaner more frequently if the operating conditions are extremely dusty or sandy. Removing the Foam and Paper Elements 1. Disengage the blade control (PTO).
Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) Crankcase Capacity: 34 ounces (1.0 l) when you do not change the filter; 36 ounces (1.05 l) when you change the filter. Viscosity: See the table below. Figure 28 1. Foam element 2. Paper element 6. Separate the foam and paper elements. Cleaning the Foam and Paper Elements Figure 29 Foam Element: 1. Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly.
Important: Do not overfill the crankcase with oil and run the engine; engine damage may result. 11. Install the oil fill cap/dipstick. Changing the Oil Filter Changing the Oil Service Interval: Every 100 hours Service Interval: After the first 5 hours Every 100 hours 1. Park the machine so that the right side is slightly lower than the left side to ensure that the oil drains completely. 2. Disengage the blade control (PTO). 3.
Installing the Spark Plug 3. Disconnect the wire from the spark plug (Figure 33). 1. Install the spark plug and metal washer. Note: Ensure that the air gap is set correctly. 2. Tighten the spark plug to 15 ft-lb (20 N-m). 3. Connect the wire to the spark plug. Cleaning the Blower Housing To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Fuel System Maintenance 5. Remove the filter from the fuel line. 6. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter (Figure 35) to secure it in place. DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Perform any fuel related maintenance when the engine is cold.
Electrical System Maintenance 3 2 6 5 1 7 Charging the Battery Removing the Battery WARNING 4 Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. G005072 • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
Installing the Battery Drive System Maintenance 1. Position the battery in the tray (Figure 36). 2. Install the positive (red) battery cable to the positive (+) battery terminal using the fasteners removed previously. Checking the Tire Pressure 3. Install the negative battery cable to the negative (-) battery terminal using the fasteners removed previously. Service Interval: Every 25 hours—Check tire pressure. 4. Slide the red terminal boot onto the positive (red) battery post.
Mower Maintenance 2. Rotate the shaft forward to release the brake. Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 Figure 41 1. Cutting edge 3. Wear/slot forming 2. Curved area 4. Damage G009680 3 2 Figure 43 Checking for Bent Blades 1. Blade, in position for measuring Note: The machine must be on a level surface for the following procedure. 2. Level surface 3. Measured distance between blade and surface (A) 1. Raise the mower deck to the highest height-of-cut position; also considered the 'transport' position. 4.
1 5 1 3 2 G009680 3 4 G015292 2 Figure 46 Figure 45 4. Blade bolt 5. Blade stiffener 1. Sail area of blade 2. Blade 3. Curved washer 1. Opposing blade edge, in position for measuring 2. Level surface 3. Second measured distance between blade and surface (B) Sharpening the Blades WARNING 1. Use a file to sharpen the cutting edge at both ends of the blade (Figure 47). Maintain the original angle. The blade retains its balance if the same amount of material is removed from both cutting edges.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. Requirements: • The machine must be on a level surface.
6. Support the weight of mower deck by placing wood blocks under the edges of the deck. Note: Avoid placing the supports under any anti-scalp rollers if present on the deck. 1 7. Move to the left side of the machine. Remove the side carriage bolt and locking nut from the fixed position and install it into the rear, slotted position and leave it slightly loose (Figure 50). 2 G015323 G015325 Figure 52 5 1. 0.25 inch 2. 0.125 inch 1 10.
1 2 9. When the front-to-rear blade slope is correct check the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side. G014631 Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Lower the height-of-cut lever to the lowest position. 2 Figure 53 4.
WARNING The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 2 3 5 2 2 3 1 1 G015338 Figure 56 1. Mower deck 2. Hanger bracket 4 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 7. Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation.
7. Install the mower belt onto the engine pulley; refer to Replacing the Mower Belt. 7. Insert rod at front of grass deflector into short stand-off on deck. Secure rear end of rod into the mower with a nut (3/8 inch) (Figure 58). Replacing the Grass Deflector Important: The grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position.
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the Mower WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Service Interval: Before each use or daily—Clean the mower housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1.
Storage section. With the spark plug(s) removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 12. Clean any dirt and chaff from the top of the mower. 13.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics G014644 Electrical Diagram (Rev.
Notes: 43
Notes: 44
Notes: 45
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The Toro Warranty Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser* to repair the Toro Products listed below if defective in materials or workmanship. You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
