Form No. 3375-720 Rev A TimeCutter® ZS 3200S Riding Mower Model No. 74388—Serial No. 313000001 and Up G015307 Register at www.Toro.com.
This machine is a ride-on, rotary-blade intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Model No. Serial No. This product complies with all relevant European directives, for details please see the separate product specific Declaration of Conformity (DOC) sheet.
Safety Greasing the Bearings .............................................22 Engine Maintenance ..................................................23 Servicing the Air Cleaner .........................................23 Servicing the Engine Oil..........................................24 Servicing the Spark Plug ..........................................26 Cleaning the Blower Housing ...................................27 Fuel System Maintenance ...........................................
Preparation • When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the machine while in operation. • While mowing, always wear substantial footwear and long • • • • • trousers. Do not operate the equipment when barefoot or wearing open sandals. Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. Warning-Fuel is highly flammable.
• Always avoid sudden starting or stopping on a slope. • Replace worn or damaged parts for safety. • If the fuel tank has to be drained, this should be done If tires lose traction, disengage the blades and proceed slowly off the slope. outdoors. • Follow the manufacturer's recommendations for wheel • When machine is to be parked, stored or left unattended, weights or counterweights to improve stability. lower the cutting means. • Use extreme care with grass catchers or other attachments.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 106-8717 1.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 120-5469 1. Height-of-cut 121-2989 1.
120-5468 2. Fast speed 1. Slow speed 120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6.
121-0771 1. Choke 2. Fast 4. Slow 5. Power take-off (PTO), Blade control switch 3. Continuous variable setting Product Overview 6 3 10 5 3 8 7 4 2 9 1 11 12 13 g020240 Figure 4 1. Footrest 5. Control panel 2. Height of cut lever 6. Operator seat 10. Engine 3. Motion control levers 7. Rear drive wheel 11. Washout fitting 4. Smart speed lever 8. Fuel tank cap 12. Mower deck 9. Deflector 10 13.
Controls position the motion control levers into the park position when you stop the machine or leave it unattended. Become familiar with all of the controls in Figure 4, and Figure 5 before you start the engine and operate the machine. Smart Speed™ Control System Lever The Smart Speed™ Control System lever, located below the operating position, gives the operator a choice to drive the machine at two speed ranges, high and low (Figure 6). 1 Figure 5 Control Panel G014475 Figure 6 1.
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Figure 8 1.
The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
1 2. Disengage the blades by moving the blade control switch to Off (Figure 11). 2 3 4 G014474 6 5 Figure 11 Figure 9 1. Fuel tank cap 2. Fill opening 4. Base of filler neck, DO NOT FILL PAST HERE 5. Fuel window 3. Filler neck 6. Fuel tank 1. Control panel 2. Blade control switch—Off position 3. Move the throttle lever to Choke before starting a cold engine (Figure 12). 1 Note: A warm or hot engine may not require choking. 4 2 G014895 3 Figure 10 1. Fill opening 3. Fuel 2.
attempts. Failure to follow these instructions can damage the starter motor. Figure 14 1. Control panel 2. Blade control switch—On position Disengaging the Blades Figure 13 1. Control panel 4. Off 2. Ignition key—run position 5. Run 3. Ignition key—start position 6. Start Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 15). 5. After the engine starts, move the throttle lever to Fast (Figure 12).
3. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine. While the engine is running, engage the blade control switch, and rise slightly from the seat; the engine should stop. 4. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine.
WARNING Removing you hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward G008953 1. Move the levers to the center, unlocked position. Figure 19 2. To go forward, slowly push the motion control levers forward (Figure 16).
Adjusting the Height of Cut 2. Move the seat to the desired position and tighten the bolts. Height-of-cut is controlled by the lever located to the right of the operating position (Figure 20). Adjusting the Motion Control Levers Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort. 1. Remove the 2 bolts holding the control lever to the control arm shaft (Figure 22). 2. Move the control lever to the next set of holes.
Pushing the Machine by Hand To Operate the Machine Important: Always push the machine by hand. Never tow the machine because damage may occur. Move the bypass levers rearward through the key hole and down to lock them in place as shown in Figure 23. Ensure this is done for each lever. This machine has an electric brake mechanism and to push the machine the ignition key needs to be in the Run position. The battery needs to be charged and functioning for the electric brake to be disengage.
Converting to Side Discharge all moving parts to stop before leaving the operating position. This mower deck has the option to be operated in the side discharge mode. Remove the discharge cover for operating in the side discharge mode. 3. Lift the grass deflector and place the discharge cover over the opening onto the lower lip of the mower and slide it into the front hinge (Figure 24). Removing the Discharge Cover for Side Discharge 4. Slide the hinge pin through the hinge (Figure 24). 5.
Long Grass Operating Tips If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. Fast Throttle Setting For best mowing and maximum air circulation, operate the engine at the Fast position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • • Check the safety interlock system. Clean and check the air cleaner foam element. Check air intake and cooling areas, clean as necessary. Check the cutting blades.
Engine Maintenance 3. Clean the grease fittings (Figure 25 and Figure 26) with a rag. Make sure to scrape any paint off of the front of the fitting(s). Servicing the Air Cleaner Service Interval: Before each use or daily—Clean and check the air cleaner foam element. Every 50 hours—Replace the air cleaner paper element. 1 Note: Service the air cleaner more frequently if the operating conditions are extremely dusty or sandy. Removing the Foam and Paper Elements 1. Disengage the blade control (PTO).
Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) Crankcase Capacity: 34 ounces (1.0 l) when you do not change the filter; 36 ounces (1.05 l) when you change the filter. Viscosity: See the table below. 3 g020243 Figure 28 1. Foam element 2. Paper element 3. Nuts 7. Separate the foam and paper elements. Figure 29 Cleaning the Foam and Paper Elements Foam Element: 1. Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly.
Important: Do not overfill the crankcase with oil and run the engine; engine damage may result. 10. Slowly pour approximately 80% of the specified amount of oil into the fill hole (Figure 31). Check the oil level; refer to Checking the Oil Level. Changing the Oil 11. Install the oil fill cap/dipstick. Service Interval: After the first 5 hours—Change the engine oil. Changing the Oil Filter Every 100 hours—Change the engine oil. Service Interval: Every 100 hours 1.
Servicing the Spark Plug Service Interval: Every 50 hours—Check the spark plug. Every 100 hours—Replace the spark plug. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap. Install a new spark plug if necessary. Figure 34 Type: Champion RC12YC, Autolite 3924, NGK BCPR6ES or equivalent 1. Center electrode insulator 3.
Installing the Spark Plug Fuel System Maintenance 1. Install the spark plug and metal washer. Note: Ensure that the air gap is set correctly. DANGER 2. Tighten the spark plug to 15 ft-lb (20 N-m). In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.
Electrical System Maintenance 5. Remove the filter from the fuel line. 6. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter (Figure 35) to secure it in place. Charging the Battery Removing the Battery WARNING Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury.
3 2 6 5 Installing the Battery 1 1. Position the battery in the tray (Figure 36). 2. Install the positive (red) battery cable to the positive (+) battery terminal using the fasteners removed previously. 7 3. Install the negative battery cable to the negative (-) battery terminal using the fasteners removed previously. 4. Slide the red terminal boot onto the positive (red) battery post. 4 5. Secure the battery with the hold-down (Figure 36). 6. Lower the seat.
Releasing the Electric Brake Drive System Maintenance The electric brake can be release by manually rotating the link arms forward. Once the electric brake is energized the brake will reset. Checking the Tire Pressure To release the brake: 1 Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 39).
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 41 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G009680 3 2 G009680 3 Figure 45 2 1. Opposing blade edge, in position for measuring Figure 43 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 1 5 The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. 3 The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. 2 4 G015292 Requirements: Figure 46 • The machine must be on a level surface. 4.
6. Support the weight of mower deck by placing wood blocks under the edges of the mower deck. 10. Loosen the side locking nut on the hanger bracket just enough to allow the hanger to be adjusted (Figure 51). Use the notches on the welded bracket to measure the amount of adjustment. Each notch surface is equivalent to 0.25 inch, while a single side is 0.125 inch (Figure 52). Adjust the height of the mower deck to the desired height.
1 2 9. When the front-to-rear blade slope is correct check the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side. G014631 Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Lower the height-of-cut lever to the lowest position. 2 Figure 53 4.
WARNING The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 2 3 5 2 2 3 1 1 G015338 Figure 56 1. Mower deck 2. Hanger bracket 4 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 7. Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation.
Installing the Mower 2. Remove the nut (3/8 inch) from the rod under the mower (Figure 58). 1. Park the machine on a level surface and disengage the blade control switch. 3. Slide the rod out of the short stand-off, spring, and grass deflector (Figure 58). Remove the damaged or worn grass deflector. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 4.
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the Mower WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Service Interval: After each use—Clean the mower housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal.
Storage section. With the spark plug(s) removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 12. Clean any dirt and chaff from the top of the mower. 13.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 5. Tighten the blade mounting bolt. 6. Contact an Authorized Service Dealer. 1. The blade(s) is not sharp.
Schematics G014644 Electrical Diagram (Rev.
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irriamc Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v.
The Toro Warranty and The Toro GTS Starting Guarantee Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair for the original purchaser1the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been performed.
