Setup Instructions

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Form No. 3354-664 Rev A

Z400 Series Z Master® Mowers

Model No. For all Z400 Series Z Master Mowers

Setup Instructions

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

No parts required

–

Remove parts from the crate.

No parts required

–

Check the tire pressure.

Rear wheels

Install the drive wheels.

Roll bar, right section

Roll bar, left section

Roll bar, center section

Bolt, (3/8 x 1 inch)

Curved washer

Flange nut, (3/8 inch)

Bolt, (1/2 x 3–1/4 inch)

Flange nut, (1/2 inch)

Install the Rollover Protection

System (ROPS).

Right control lever

Left control lever

Bolt (3/8 x 1 inch) (2 are assembled)

Curved washer (3/8 inch) (2 are

assembled)

Install the motion control levers.

No parts required

–

Adding fuel to the machine.

No parts required

–

Charge the battery.

Air cleaner cap

Hose clamp

Install the air cleaner cap.

Number 2 general purpose lithium

base or molybdenum base grease.

(Purchase separately.)

1 tube Check the machine for grease.

No parts required

–

Check the engine oil level.

No parts required

–

Prepare the side discharge chute.

No parts required

–

Check the machine before delivery

to the customer.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Summary of content (12 pages)

PAGE 1
Form No. 3354-664 Rev A Z400 Series Z Master® Mowers Model No. For all Z400 Series Z Master Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Step 1 2 3 4 Description Qty. Use No parts required – Remove parts from the crate. No parts required – Check the tire pressure. Rear wheels 2 Install the drive wheels.
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Step Description 14 Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Key Use Qty. 1 1 1 1 1 2 Step Delivering the machine to the customer. Step 1 3 Removing Parts from the Crate Raising the Machine Up and Installing the Drive Wheels No Parts Required Parts needed for this step: Procedure 2 Remove the tires, the seat and the parts for the ROPS from the shipping crate. Rear wheels Procedure 1.
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Step 4 Installing the Roll Over Protection System Parts needed for this step: 1 1 1 8 8 8 2 2 Figure 3 3. Remove the wheel nuts from both sides of the vehicle and remove the right angle retaining plate. Discard the screws and retaining plate. Roll bar, right section Roll bar, left section Roll bar, center section Bolt, (3/8 x 1 inch) Curved washer Flange nut, (3/8 inch) Bolt, (1/2 x 3–1/4 inch) Flange nut, (1/2 inch) Procedure 1.
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Figure 8 Figure 6 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 7 Figure 9 3. Lightly oil the ends of the center roll bar section. 4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inch) and 2 ﬂange nuts (1/2 inch). 6.
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Step 5 Installing the Seat Parts needed for this step: Procedure 1. Remove the bolt and nut from the seat frame. 2. Remove the nuts from the studs under the seat. 3. Secure the seat rod to the seat with the bolt and nut. 4. Install the seat to the seat frame with the previously removed nuts. Figure 10 8. Tighten the front knobs against the center roll bar ends. Figure 12 5. Install the seat rod to the seat frame.
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Step Step 6 8 Installing the Motion Control Levers Charging the Battery No Parts Required Parts needed for this step: 1 1 4 4 Procedure Right control lever Left control lever Bolt (3/8 x 1 inch) (2 are assembled) Curved washer (3/8 inch) (2 are assembled) Charging the battery produces gasses that can explode and cause serious injury. Procedure • Keep cigarettes, sparks and ﬂames away from the battery. Step 7 • Make sure the ignition switch is off.
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Step 9 Installing the Air Cleaner Cap Parts needed for this step: 1 1 Air cleaner cap Hose clamp Figure 16 Procedure 4. Install the air cleaner cap onto the air cleaner and secure it with the hose clamp. 1. Remove the plastic plug. Figure 15 Figure 17 2. Remove the air cleaner cap from the machine. 3. Install the hose clamp onto the air cleaner cap.
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Step Step 10 11 Checking the Machine for Grease Checking the Engine Oil Level Parts needed for this step: No Parts Required Number 2 general purpose lithium base 1 tube or molybdenum base grease. (Purchase separately.) Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking Oil Level in Operator’s Manual. Procedure 1. Remove the belt covers. Step 2. Check the tensioning arm for grease. 12 3.
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Step 13 Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when ﬁnished. Refer to the Operator’s Manual for instructions on performing these procedures. Check Procedure Initial Check the tire pressure. Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
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Step 14 Delivering the Machine to the Customer Parts needed for this step: 1 1 1 1 1 2 Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Key Procedure At delivery, complete the items listed in the following table and initial each when ﬁnished. Model No. Serial No.
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Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: Fuel tank caps Oil ll cap/ Oil dipstick Engine oil lter Engine oil drain Fuel lters Air lter Hydraulic uid reservoir Hydraulic lter Battery Ignition switch Throttle lever Power take off switch (PTO) Motion control levers Parking brake Mower height-of-cut Adjustable seat Hydraulic bypass valves Rollover Protection System (ROPS) Mower deck ow bafe Refer to theOperator’s M
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