Form No. 3367-587 Rev A DH 210 Lawn Tractor Model No. 74582—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Introduction This rotary-blade, riding lawn mower is intended to be used by residential homeowners.
Contents Drive System Maintenance ..................................... 30 Checking the Tire Pressure ................................. 30 Servicing the Brake............................................. 30 Servicing the Grass Collector.................................. 31 Removing the Grass Collector ............................ 31 Installing the Grass Collector.............................. 31 Cleaning the Grass Collector and Tunnel............. 31 Mower Deck Maintenance .................................
Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. • Warning—Fuel is highly flammable. – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while refuelling. – Add fuel before starting the engine.
• • • • • • • • • • – stay alert for humps and hollows and other hidden hazards; – never mow across the face of the slope, unless the lawn mower is designed for this purpose. Use care when pulling loads or using heavy equipment. – Use only approved drawbar hitch points. – Limit loads to those you can safely control. – Do not turn sharply. Use care when reversing. – Use counterweight(s) or wheel weights when suggested in the instruction handbook. Watch out for traffic when crossing or near roadways.
Vibration Hand-Arm • Measured vibration level for right hand = 3.6 m/s2 • Measured vibration level for left hand = 3.6 m/s2 • Uncertainty Value (K) = 1.8 m/s2 Measured values were determined according to the procedures outlined in EN 836. Whole Body • Measured vibration level = 1.1 m/s2 • Uncertainty Value (K) = 0.55 m/s2 Measured values were determined according to the procedures outlined in EN 836.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 10 degrees when mowing on side hills and 15 degrees when mowing uphill or downhill. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer’s Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 3. Fire hazard—no fire, open flames, or smoking. 4.
104-3239 and 104-3240 1. Height of cut 2. Decrease 3. Increase 104-3236 5. Engine—stop 6. Headlights 7. On 1. 1. Choke 2. Fas 3. Continuous variable setting 4. Slow 104-3241 8. Engine—start 1. Forward 4. Slow 2. Continuous variable speed 5. Fast 3. Neutral 6. Reverse 104-3237 1. Parking brake 104-3243 1. To drive the machine, push 2. To push the machine, pull the lever in. the lever out. 104-3238 1. Starting procedure 2. Read the Operator’s Manual. 3. Check the engine oil level. 4. Raise the mower.
Product Overview Controls Become familiar with the controls (Figure 4) before you start the engine and operate the machine. 116-1716 1. 2. 3. 4. 5. Fuel Empty Half Full Battery 6. 7. 8. 9. 10. Hour meter PTO Parking brake Neutral Operator presence switch Figure 4 1. Ignition/light switch 2. Throttle control/Choke lever 3. Brake pedal 4. Parking brake lever 5. Blade control (PTO) knob 10 6. Hood opening 7. Forward speed pedal 8. Reverse speed pedal 9.
Specifications Weight 250 kg Length 239 cm with bag Operation Width 107 cm Height Note: Determine the left and right sides of the machine from the normal operating position. 114 cm Adding Fuel Use unleaded regular gasoline suitable for automotive use (85 pump octane minimum). You may use leaded, regular gasoline if unleaded gasoline is not available. Important: Never use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged.
Using Stabilizer/Conditioner Note: The clutch/brake pedal should stay in the depressed (locked) position. Use a fuel stabilizer/conditioner in the traction unit to provide the following benefits: • It keeps gasoline fresh during storage of 90 days or less. For longer storage it is recommended that the fuel tank be drained. • It cleans the engine while it runs • It eliminates gum-like varnish buildup in the fuel system, which causes hard starting Releasing the Parking Brake 1.
Engaging the Blades height to 7 different positions from approximately 1.3 to 4 inches (35 to 103 mm). 1. Depress the brake pedal to stop the machine. 2. Pull the blade control (PTO) knob out to the Engaged position (Figure 6). Important: You must set the height-of-cut lever to the highest position (7) when you transport the machine off the lawn to prevent damaging to the blades. 1. Push and hold in the button on the height-of-cut lever (Figure 8). Figure 6 Figure 8 3. Disengaged 1.
Figure 9 1. Wheel 2. Bottom hole 3. Upper hole Note: The gauge wheels should not contact the ground continuously during operation. Starting the Engine Figure 11 1. Blade control (PTO) knob 2. Engaged 1. Open the fuel shut-off valve located between the fuel tank and the engine (Figure 10). 3. Disengaged Note: The engine will not start if the blades (PTO) are engaged. 5. When starting a cold engine, shift the throttle control lever to the Choke position (Figure 12). Figure 10 1.
Note: To start a warm engine, shift the throttle control lever to the Fast position. • You are sitting on the seat. • The brake pedal is depressed. 6. Shift the throttle control lever to the Slow position (Figure 12). • The blade control (PTO) knob is in the Disengaged position. 7. Turn the ignition key clockwise and hold it in the Start position (Figure 12). When the engine starts, release the key. • The traction control pedal is in Neutral.
Testing the Safety Interlock System DANGER You could back over a child or bystander while the mower blades or other attachment is engaged and cause serious injury or death. CAUTION • Do not mow in reverse unless it is absolutely necessary. If the safety interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. • Do not insert the KeyChoice key unless it is absolutely necessary. • Do not tamper with the interlock switches.
Driving the Machine Forward or Backward To Push the Machine 1. Park the machine on a level surface. 2. Disengage the blades (PTO). The throttle control regulates the engine speed as measured in RPM (revolutions per minute). Place the throttle control in the Fast position for best performance. 3. Set the parking brake. 4. Stop the engine and wait for all moving parts to stop. To go forward: 1. Release the parking brake; refer to Releasing the Parking Brake. 2.
Stopping the Machine 1. Release the traction control pedal or reverse speed pedal. 2. Disengage the blades (PTO). Turn the ignition key to Off. 3. Set the parking brake if you leave the machine unattended; refer to Setting the Parking Brake. Note: Remove the keys from the ignition and KeyChoice switches. CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended. Figure 17 1. Pull up 2. Push forward and down 3.
Operating Tips • For the best performance, operate the engine at the maximum speed. The mower requires air to thoroughly cut grass clippings, so do not set the height-of-cut too low or completely surround the mower in uncut grass. Always leave one side of the mower free from uncut grass to allow the air to be drawn into the mower. • Cut the grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • • • Check the safety interlock system. Check the engine oil level. Check the battery electrolyte level. Check the brake. Check the blades. Clean the mower housing. Every 25 hours • Grease and lubricate the machine.
Lubrication 6. Connect a grease gun to each fitting and pump grease into it. Greasing and Lubricating the Machine 7. Wipe up any excess grease. Service Interval: Every 25 hours/Yearly (whichever comes first)—Grease and lubricate the machine. (Grease and lubricate it more frequently when operating it in dusty or sandy conditions.) Grease the machine with a general-purpose grease. Refer to Figure 19 and the accompanying table for the grease locations. 1. Disengage the blades (PTO). 2.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 25 hours—Service the air cleaner foam element. (Service it more frequently when operating the machine in dusty or dirty conditions.) Every 100 hours—Service the air cleaner paper element. (Service it more frequently when operating the machine in dusty or dirty conditions.) 1. Park the machine on a level surface. 2. Disengage the blades (PTO). 3. Set the parking brake. Figure 21 4. Stop the engine and wait for all moving parts to stop.
Note: Ensure that the rubber seal is flat against the air cleaner base. 2. Align the tabs on the air cleaner cover with the slots of the blower housing (Figure 21). Hook the handle onto the cover and press down on the handle to lock the cover in place. Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) Figure 23 1. Dipstick 2. Metal end Crankcase capacity: 56 oz. or 1-3/4 qt. (1.7 l) with filter; 48 oz. or 1-1/2 qt. (1.4 l) without filter 3. Filler tube 4.
Servicing the Spark Plug 11. Clean around the dipstick and unscrew the cap (Figure 23). Service Interval: Every 25 hours—Check the spark plug. 12. Slowly pour approximately 80% of the engine oil into the filler tube (Figure 23). Every 100 hours—Replace the spark plug. 13. Check the engine oil level; refer to steps 9 and 10 of Checking the Engine Oil Level. Service Interval: Every 100 hours (Change it more frequently when operating the machine in dusty or dirty conditions.
Fuel System Maintenance Draining the Fuel Tank Drain the fuel tank when you will not be using the machine for more than 30 days. Figure 26 1. Center electrode insulator 2. Side electrode 3. Air gap (not to scale) DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Important: Do not clean the spark plug.
Electrical System Maintenance 9. Open the fuel shut-off valve and allow the gasoline to drain into an approved fuel container or a drain pan. Note: Now is the best time to install a new fuel filter because the fuel tank is empty. 10. Install the fuel line onto the fuel filter. 11. Slide the hose clamp close to the fuel filter to secure the fuel line (Figure 27). Servicing the Headlights Removing the Bulb 1. Disengage the blades (PTO). 2. Set the parking brake. Replacing the Fuel Filter 3.
Replacing the Fuse The electrical system is protected by fuses. They are located beneath the hood, near the fuel tank (Figure 31). If a fuse goes out, check the circuit wiring for a short. Figure 29 1. Bulb holder 2. Reflector 3. Tab (2) 4. Slots 5. Terminals 8. Push and rotate the bulb counterclockwise about 1/4 turn until it stops and remove the bulb from the bulb holder (Figure 30). Figure 31 1. Main/battery 2. Interlock, electric clutch, and cruise control 3. Full bag buzzer 4.
Removing the Battery WARNING Routing the battery cables improperly could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING Battery terminals or metal tools could short against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Important: Always keep the battery fully charged (1.260 specific gravity), especially below 32°F (0°C) to prevent battery damage. 1. Remove the battery from the chassis; refer to Removing the Battery. 2. Check the electrolyte level; refer to Checking the Electrolyte Level. 3. Remove the filler caps from the battery and connect a 2 amp battery charger to the battery posts. 4. Charge the battery at a rate of 2 amps or less for 4 hours (12 volts). Do not overcharge the battery. Figure 33 1. Filler Caps 2.
Drive System Maintenance Checking the Brake Checking the Tire Pressure 2. Disengage the blades (PTO). Service Interval: Before each use or daily 1. Park the machine on a level surface. 3. Set the parking brake. Service Interval: Every 25 hours/Yearly (whichever comes first) 4. Stop the engine and wait for all moving parts to stop. 5. Remove the ignition key. Maintain the air pressure in the front tires and rear tires at 100 kPa (14 psi). Check the pressure at the valve stem (Figure 34).
Servicing the Grass Collector 7. Wipe the area around the full-bag sensor. 8. Ensure that the bag on demand is in the bagging mode and clean the inside of the tunnel all the way to the mower. Removing the Grass Collector 9. Install the grass collector; refer to Installing the Grass Collector. 1. Use 2 hands to tip the grass collector forward (Figure 36). Note: Allow the bag to dry thoroughly before installing it. Figure 36 2. Carefully slide the assembly rearward off the support brackets.
Mower Deck Maintenance Important: If the shear pins are broken, the mower belt may be damaged. Inspect the belt; refer to Adjusting the Blade Drive Belt. Removing the Blades Servicing the Blades 1. Remove the mower; refer to Removing the Mower. 2. Carefully tip the mower over. 3. Remove the bolts, washers, and blades (Figure 37). Wedge a block of wood between each blade and the mower to lock the blade when you are removing each bolt.
2. Position the blades 90 degrees to each other (Figure 40). Figure 40 Figure 41 3. Tighten the blade bolts to 37 ft-lb (50 N-m). 1. Park the machine on a level surface. 1. Idler pulley and idler arm assembly 2. V-belt 3. Engagement spring 4. Rear hairpin clips 2. Disengage the blades (PTO). 5. Rear pins 3. Set the parking brake. 6. Front hairpin clips Removing the Mower 7. Front pin 8. Engine pulley 9. V-belt pulley 10. Front suspension M12 nuts 11. Bag-on-demand assembly (not shown) 4.
Adjusting the Height Adjustment Cable Rod Assembly Storage 1. Disengage the blades (PTO). 2. Set the parking brake. Service Interval: Every 100 hours/Yearly (whichever comes first)—Check the front-to-rear blade slope. (Also check it whenever you install the mower.) 3. Stop the engine and wait for all moving parts to stop. 4. Remove the ignition key. 5. Remove the grass collector and clean it; refer to Grass Collector.
F. Start and run the engine until it will not start again. G. Recycle the old fuel according to local codes. H. Close the fuel shut-off valve. Important: Do not store stabilizer/conditioned gasoline over 90 days. 13. Remove and inspect the spark plug; refer to Servicing the Spark Plug. With the spark plug removed from the engine, pour 2 tablespoons of engine oil into the spark plug hole. Use the electric starter to crank the engine and distribute the oil inside the cylinder.
Troubleshooting Problem The starter does not crank. The engine overheats. The machine does not drive. The engine will not start, starts hard, or fails to keep running. Possible Cause 1. The blade control (PTO) knob is engaged. 1. Move the blade control (PTO) knob to the Disengaged position. 2. The parking brake is not on. 3. The battery is dead. 4. The electrical connections are corroded or loose. 5. A fuse is blown. 6. A relay or switch is damaged. 2. Set the parking brake. 3. Charge the battery. 4.
Problem There is abnormal vibration. The blades do not rotate. The cutting height is uneven. Possible Cause Corrective Action 1. The blades are bent or unbalanced. 1. Install a new blades. 2. The blade mounting screws are loose. 3. The engine mounting bolts are loose. 4. There is a loose engine pulley, idler pulley, or blade pulley. 5. The engine pulley is damaged. 6. The blade drive belt is damaged. 2. Tighten the blade mounting screws. 3. Tighten the engine mounting bolts. 4.
Notes: 38
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Ibea S.P.A. Irriamc Irrigation Products Int’l Pvt Ltd. Jean Heybroek b.v. Lely (U.K.
The Toro Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if used for residential purposes* if defective in materials or workmanship. Instructions for Obtaining Warranty Service If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure: 1. Contact your seller to arrange service of the product.
