Form No. 3372-709 Rev A DH 210 Lawn Tractor Model No. 74585—Serial No. 312000001 and Up G017868 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
or death if you do not follow the recommended precautions. This product complies with all relevant European directives. For details, see the separate product specific Declaration of Conformity (DOC) sheet. Introduction Figure 2 1. Safety alert symbol This rotary-blade, riding lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.
Contents Drive System Maintenance ..................................... 28 Checking the Tire Pressure ................................. 28 Servicing the Brake............................................. 28 Servicing the Grass Collector.................................. 29 Removing the Grass Collector ............................ 29 Installing the Grass Collector.............................. 29 Cleaning the Grass Collector and Tunnel............. 29 Mower Deck Maintenance .................................
Preparation Safety • While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Safe Operation Practices for Riding Rotary Lawn Mowers • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. Read and understand the contents of this manual before operating the machine. • Warning—Fuel is highly flammable.
– machine speeds should be kept low on slopes and during tight turns; • Disengage drive to attachments when transporting or not in use. – stay alert for humps and hollows and other hidden hazards; • Stop the engine and disengage drive to attachment – before refuelling; – never mow across the face of the slope, unless the lawn mower is designed for this purpose. – before removing the grass catcher; – before making height adjustment unless adjustment can be made from the operator’s position.
Toro Riding Mower Safety The following paragraph contains safety information specific to Toro products that is not included in the CEN standard. Use only Toro-approved attachments. The warranty may be voided if you use the machine with unapproved attachments. Sound Pressure This unit has a sound pressure level at the operator’s ear of 84 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound pressure level was determined according to the procedures outlined in EN 836.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 10 degrees when mowing on side hills and 15 degrees when mowing uphill or downhill. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 104-3238 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid/chemical burn hazard—to perform first aid, flush with water. 3. Fire hazard—no fire, open flames, or smoking. 1.
111–5941 1. Warning—keep hands away from moving parts. 119-2725 111–5942 1. Warning—read the Operator's Manual. 2. Warning—remove the spark plug wire before performing any maintenance on the machine. 1. Height-of-cut settings 3. Tipping hazard—do not operate on slopes greater than 10 degrees. 4. Thrown object hazard; crushing hazard, bystanders—keep bystanders a safe distance from the machine. 5. Cutting hazard of hand or foot—stay away moving parts, keep all guards and shields in place. 111–5953 1.
Product Overview Operation Controls Note: Determine the left and right sides of the machine from the normal operating position. Become familiar with the controls (Figure 4) before you start the engine and operate the machine. Adding Fuel Use unleaded regular gasoline suitable for automotive use (87 pump octane minimum). You may use leaded, regular gasoline if unleaded gasoline is not available.
Using Stabilizer/Conditioner Using the Parking Brake Use a fuel stabilizer/conditioner in the traction unit to provide the following benefits: Always set the parking brake whenever you stop the machine or leave it unattended. • It keeps gasoline fresh during storage of 90 days or less. For longer storage it is recommended that the fuel tank be drained. Setting the Parking Brake • It cleans the engine while it runs 2. Set the parking brake.
machine off the lawn to prevent damaging the blades. 1. Push and hold in the button on the height-of-cut lever (Figure 7). 1 G017870 Figure 7 1. Height-of-cut lever Figure 6 1. Adjustment knobs 2. Shift the height-of-cut lever to the desired position. 3. Release the button. 2. Move the seat to the desired position and tighten the knobs. Starting the Engine Operating the Headlights 1. Open the fuel shut-off valve located between the fuel tank and the engine (Figure 8).
Using the Safety Interlock System Note: The engine will not start if the blades (PTO) are engaged. 5. When starting a cold engine, pull out the choke knob (Figure 9). Service Interval: Before each use or daily CAUTION If the safety interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine.
1 1 G017873 Figure 11 1. Operating-in-reverse light 4. Operate the machine in reverse and complete your task. 5. Disengage the blades (PTO) to activate the interlock. 6. Remove the KeyChoice key and put it in a safe place out of the reach of children. G017872 Figure 10 Testing the Safety Interlock System 1. KeyChoice switch CAUTION DANGER If the safety interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury.
5. Shift the blade control (PTO) knob into the Disengage position and put the traction control pedal in the Neutral position. Start the engine, shift the blade control (PTO) knob into the Engage position, and turn the KeyChoice key and release it: The operating-in-reverse warning light should illuminate. 6. Shift the blade control (PTO) knob to the Disengage position: The operating-in-reverse warning light should turn off. 2.
Note: To increase the speed, push the reverse speed pedal down. To decrease the speed, release the pressure on the reverse speed pedal. 1. Disengage the locking latch (Figure 14). Important: To avoid transmission damage, always release the parking brake before moving the traction control pedal or the reverse speed pedal. Important: To prevent damage to the mower, always set the mower to the highest cutting position when you drive the machine off the lawn. 1 Stopping the Machine 1.
Rear-discharging the Grass Clippings 1 Occasionally, you may need to cut the lawn without the grass collector when the grass is too long for collecting. 1. Disengage the locking latch (Figure 16). G017883 Figure 18 1 1. Locking latch 4. Mow the grass with the grass collector in the open position as desired. 5. Before returning the grass collector to the operating position, move the machine forward to clear the grass collector of the deposited grass. 6.
Operating Tips • For the best performance, operate the engine at the maximum speed. The mower requires air to thoroughly cut grass clippings, so do not set the height-of-cut too low or completely surround the mower in uncut grass. Always leave one side of the mower free from uncut grass to allow the air to be drawn into the mower. • Cut the grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily • • • • • • Check the safety interlock system. Check the engine oil level. Check the battery electrolyte level. Check the brake. Check the blades. Clean the mower housing. Every 25 hours • Grease and lubricate the machine.
Lubrication 6. Connect a grease gun to each fitting and pump grease into it. Greasing and Lubricating the Machine 7. Wipe up any excess grease. Where to Add Grease Service Interval: Every 25 hours/Yearly (whichever comes first)—Grease and lubricate the machine. (Grease and lubricate it more frequently when operating it in dusty or sandy conditions.) How to Grease the Machine Note: Grease the machine with a general-purpose grease. 1. Disengage the blades (PTO). 2. Set the parking brake. Figure 20 3.
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 25 hours—Service the air cleaner foam element. (Service it more frequently when operating the machine in dusty or dirty conditions.) Every 100 hours—Service the air cleaner paper element. (Service it more frequently when operating the machine in dusty or dirty conditions.) 1. Park the machine on a level surface. 2. Disengage the blades (PTO). 3. Set the parking brake. Figure 22 4. Stop the engine and wait for all moving parts to stop. 5.
1. Place the foam element and paper element into the blower housing. Note: Ensure that the rubber seal is flat against the air cleaner base. 2. Align the tabs on the air cleaner cover with the slots of the blower housing (Figure 22). 3. Hook the handle onto the cover and press down on the handle to lock the cover in place. Figure 24 Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) 1. Dipstick 3. Filler tube 2. Metal end 4. Drain plug 8.
Servicing the Spark Plug 11. Clean around the dipstick and unscrew the cap (Figure 24). Service Interval: Every 25 hours—Check the spark plug. 12. Slowly pour approximately 80% of the engine oil into the filler tube (Figure 24). Every 100 hours—Replace the spark plug. 13. Check the engine oil level; refer to steps 9 and 10 of Checking the Engine Oil Level. Service Interval: Every 100 hours (Change it more frequently when operating the machine in dusty or dirty conditions.
Fuel System Maintenance Draining the Fuel Tank Drain the fuel tank when you will not be using the machine for more than 30 days. Figure 27 1. Center electrode insulator 3. Air gap (not to scale) DANGER 2. Side electrode In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. Important: Do not clean the spark plug.
Electrical System Maintenance 9. Open the fuel shut-off valve and allow the gasoline to drain into an approved fuel container or a drain pan. Note: Now is the best time to install a new fuel filter because the fuel tank is empty. Replacing the Headlight Bulbs 10. Install the fuel line onto the fuel filter. 1. 2. 3. 4. 5. 6. 11. Slide the hose clamp close to the fuel filter to secure the fuel line (Figure 28).
Replacing the Fuses 1. 2. 3. 4. 5. 6. Disengage the blades (PTO). Set the parking brake. Stop the engine and wait for all moving parts to stop. Remove the ignition key. Lift up the seat to see the battery. Lift the rubber cover up off the negative (black) cable. 7. Disconnect the negative (black) ground cable from the battery post (Figure 33). The electrical system is protected by fuses. They are located beneath the hood, near the fuel tank (Figure 32).
2. Secure the battery in the chassis with the hold down rod. 2. Remove the filler caps (Figure 34). 3. Slowly pour distilled water into each battery cell until the level is up to the lower part of the tube (Figure 34). 3. Using the bolt and wing nut, connect the positive (red) cable to the positive (+) battery post (Figure 33). Slide the rubber cover over the battery post. Important: Do not overfill the battery. Electrolyte (sulfuric acid) can severely corrode and damage the chassis. 4.
Drive System Maintenance Checking the Brake Checking the Tire Pressure 2. Disengage the blades (PTO). Service Interval: Before each use or daily 1. Park the machine on a level surface. 3. Set the parking brake. Service Interval: Every 25 hours/Yearly (whichever comes first) 4. Stop the engine and wait for all moving parts to stop. 5. Remove the ignition key. Maintain the air pressure in the front tires at 15 psi (103 kPa) and rear tires at 12 psi (83 kPa).
Servicing the Grass Collector Cleaning the Grass Collector and Tunnel Removing the Grass Collector 2. Set the parking brake. 1. Lock the locking latch on the grass collector (Figure 37). 3. Stop the engine and wait for all moving parts to stop. 1. Disengage the blades (PTO). 4. Remove the ignition key. 1 5. Remove the grass collector; refer to Removing the Grass Collector. 6. Clean the collector bag with pressurized water. 7. Wipe the area around the full-bag sensor. 8.
Mower Deck Maintenance Important: If the shear pins are broken, the mower belt may be damaged. Inspect the belt; refer to Adjusting the Blade Drive Belt. Servicing the Blades Removing the Blades 1. Remove the mower; refer to Removing the Mower. Service Interval: Before each use or daily 2. Carefully tip the mower over. Note: Determine the left and right sides of the machine from the normal operating position. 3. Remove the bolts, washers, and blades (Figure 39).
4 Important: The bent edges of the blades must be pointing toward the top of the mower to ensure proper cutting. 5 3 2 2. Position the blades 90 degrees to each other (Figure 42). 1 G017882 Figure 43 10. Remove both pins between the rear arm and the deck. Figure 42 Important: The relief spring is very strong. Wedge the mower housing to ensure that it does not fly upward and cause damage. 3. Tighten the blade bolts to 37 ft-lb (50 N-m). Removing the Mower 11.
Storage F. Start and run the engine until it will not start again. 1. Disengage the blades (PTO). G. Recycle the old fuel according to local codes. 2. Set the parking brake. H. Close the fuel shut-off valve. 3. Stop the engine and wait for all moving parts to stop. Important: Do not store stabilizer/conditioned gasoline over 90 days. 4. Remove the ignition key. 13. Remove and inspect the spark plug; refer to Servicing the Spark Plug.
Troubleshooting Problem The starter does not crank. The engine overheats. The machine does not drive. The engine will not start, starts hard, or fails to keep running. Possible Cause 1. The blade control (PTO) knob is engaged. 1. Move the blade control (PTO) knob to the Disengaged position. 2. The parking brake is not on. 3. The battery is dead. 4. The electrical connections are corroded or loose. 5. A fuse is blown. 6. A relay or switch is damaged. 2. Set the parking brake. 3. Charge the battery. 4.
Problem There is abnormal vibration. The blades do not rotate. The cutting height is uneven. Possible Cause Corrective Action 1. The blades are bent or unbalanced. 1. Install a new blades. 2. The blade mounting screws are loose. 3. The engine mounting bolts are loose. 4. There is a loose engine pulley, idler pulley, or blade pulley. 5. The engine pulley is damaged. 6. The blade drive belt is damaged. 2. Tighten the blade mounting screws. 3. Tighten the engine mounting bolts. 4.
Schematics G017997 Electrical schematic (Rev.
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Notes: 37
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Intl Dist List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.
The Toro Warranty Conditions and Products Covered Owner Responsibilities The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser* to repair the Toro Products listed below if defective in materials or workmanship. You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.