Form No. 3368-448 Rev B TimeCutter® SS 3200 and SS 4200 Riding Mowers Model No. 74620—Serial No. 311000001 and Up Model No. 74622—Serial No. 311000001 and Up G014462 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Leveling the Mower Deck ................................... 37 Removing the Mower ......................................... 40 Mower Belt Maintenance .................................... 40 Installing the Mower........................................... 41 Replacing the Grass Deflector.............................
Safety back toward the operator. Stop the blade(s) when crossing gravel surfaces. This machine meets or exceeds the B71.1-2003 specifications of the American National Standards Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction.
• Choose a low ground speed so you will not have to stop while operating on a slope. • Do not mow slopes when grass is wet. Slippery conditions reduce traction and could cause sliding and loss of control. • Always keep the drive wheels engaged when going down slopes. • Reduce speed and use extreme caution on slopes. • Do not make sudden turns or rapid speed changes. • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles.
container, rather than from a gasoline dispenser nozzle. the blade control switch, remove key before and disconnect spark plug wire(s) performing any service, repairs, maintenance or adjustments. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device. • Keep hands, feet, hair, and loose clothing away from attachment discharge area, underside of mower and any moving parts while engine is running.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 114-1606 1. Entanglement hazard, belt—keep all guards in place. 106-8717 1. Read the instructions before servicing or performing maintenance. 2. Check tire pressure every 25 operating hours. 3. Grease every 25 operating hours. 4. Engine 93-7009 1.
112-9840 1. Read the Operator's Manual. 3. Remove the ignition key and read the instructions before servicing or performing maintenance. 2. Height of cut 119-8871 1. Height-of-cut 119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 120-5465 1. Bypass lever position for pushing the machine 119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 9 2.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 10. Contains lead; do not discard.
9-8874 1. Low speed 2. High speed 119-3468 1. Choke 5. Power take-off (PTO), Blade control switch on some models 2. Fast 3. Continuous variable setting 6. Blade control switch—Off 7. Blade control switch—On 4.
0-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
Product Overview 6 3 5 G014525 8 7 4 2 1 11 12 9 10 7 13 Figure 4 Models with 32 inch decks 1. Footrest 5. Control panel 2. Height of cut lever 6. Operator seat 3. Motion control levers 7. Rear drive wheel 11. Washout fitting 4. Smart speed lever 8. Fuel tank cap 12. Mower deck 3 4 13. Front caster wheel 9. Deflector 10. Engine 5 9 6 G014526 8 2 7 1 10 2 11 Figure 5 Models with 42 inch decks 1. Deflector 4. Height of cut lever 7. Footrest 10. Engine 2. Rear drive wheel 5.
Controls (Figure 17). Always position the motion control levers into the park position when you stop the machine or leave it unattended. Become familiar with all of the controls in Figure 4, Figure 5, and Figure 6 before you start the engine and operate the machine. Smart Speed™ Control System Lever 3 2 The Smart Speed™ Control System lever, located below the operating position, gives the operator a choice to drive the machine at two speed ranges, high and low (Figure 7).
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning. Figure 9 1.
• The blades are disengaged. DANGER • The motion control levers are in the park position. In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Filling the Fuel Tank Important: Do Not overfill fuel tank. Fill the fuel tank to the bottom of the filler neck. The empty space in the tank allows the fuel to expand. Overfilling may result in fuel leakage or damage to the engine or emission system. Make sure the engine is shut off and the motion controls are in the park position. Tank maximum capacity is 2.9 gallons. Important: Do Not overfill fuel tank. Fill the fuel tank to the bottom of the filler neck.
1 2 3 1 4 3 5 G014460 6 G014459 4 2 Figure 14 5 6 4. Fast 2. Throttle/choke lever—choke position 5. Continuous variable setting 3. Choke 6. Slow 4. Off 2. Ignition key—run position 5. Run 3. Ignition key—start position 6. Start 5. After the engine starts, move the throttle lever to Fast (Figure 13). If the engine stalls or hesitates, move the throttle lever back to Choke for a few seconds. Repeat this as required. Figure 13 1. Control panel 1.
2 1 the park position. Start the engine. While the engine is running, engage the blade control switch, and rise slightly from the seat; the engine should stop. 4. While sitting on the seat, move the blade control switch to Off, and lock the motion control levers in the park position. Start the engine. While the engine is running, move the motion control levers to the center, unlocked position, engage the blade control switch, and rise slightly from the seat; the engine should stop. G014461 Figure 15 1.
1. Move the motion control levers to neutral and outward to the park position; disengage the blade control switch. WARNING Removing you hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward 1. Move the levers to the center, unlocked position. 2.
Backward 1. Move the levers to the center, unlocked position. 3 2. To go backward, look behind you and down as you slowly pull the motion control levers rearward (Figure 20). 1 2 G014476 Figure 21 1. Height-of-cut lever 3. 4.5 inch (115 mm), Transport position 2. Height-of-cut positions G008953 Figure 20 1. Pull up and inward on the lever to move it to the desired cutting position. To go straight, apply equal pressure to both motion control levers (Figure 20). 2.
Adjusting the Motion Control Levers To Push the Machine Adjusting the Height 2. Move the motion control levers outward to park position, stop the engine, and wait for all moving parts to stop before leaving the operating position. 1. Park the machine on a level surface and disengage the blade control switch. The motion control levers can be adjusted higher or lower for maximum operator comfort. 3. Raise the seat to locate the bypass levers behind the battery, on the frame. 1.
To Operate the Machine Grass Deflector Move the bypass levers inward and push them back in the horizontal slot (Figure 24) to engage the wheel motors. The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death.
Blade Maintenance generally the best one to use. When cutting grass longer than six inches tall, you may want to cut the lawn twice to ensure an acceptable quality of cut. Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the cutter blades daily for sharpness, and for any wear or damage.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure Before each use or daily • • • • • • • Check the safety interlock system. Check the air cleaner for dirty, loose or damaged parts. Check the engine oil level. Check air intake and cooling areas, clean as necessary. Check the cutting blades. Inspect the grass deflector for damage Clean the mower housing.
Lubrication 4. Connect a grease gun to each fitting (Figure 25 and Figure 26). Pump grease into the fittings until grease begins to ooze out of the bearings. Greasing the Bearings 5. Wipe up any excess grease. Service Interval: Every 25 hours—Grease all lubrication points. Grease Type: No. 2 General Purpose Lithium Base Grease 1. Park the machine on a level surface and disengage the blade control switch. 2.
Engine Maintenance Replace a dirty, bent, or damaged element. Handle new elements carefully; do not use if the rubber seal is damaged. Servicing the Air Cleaner 4. Clean all air cleaner components of any accumulated dirt or foreign material. Prevent any dirt from entering the carburetor. Service Interval: Before each use or daily—Check the air cleaner for dirty, loose or damaged parts. 5.
2. Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely. 1 3. Disengage the blade control switch and move the motion controls outward to the park position. 4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 5. Clean the area around the drain valve and on the machine frame. Locate the oil drain hose and slide it over the drain valve (Figure 30).
1 5 1 3 2 1 1 1 3 G014536 G005177 Figure 32 2 1. Oil filter 3. Adapter 2. Gasket 4 15. Slowly pour approximately 80% of the specified oil into the filler tube (Figure 29). 16. Install the oil fill cap/dipstick and push firmly into place (Figure 29). 17. Check the oil level (Figure 29); refer to Checking the Oil Level. 18. Slowly add additional oil to bring it to the full mark. 19. Install the oil fill cap/dipstick and push firmly into place (Figure 29). Figure 31 1. Oil drain valve 2.
Cleaning the Blower Housing 1 To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Annually or every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and any other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. Torque the blower housing screws to 5.5 ft-lb (7.5 N-m).
Fuel System Maintenance G014689 DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1 4 5 6 • Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills. 2 • Never smoke when draining gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes.
Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
30 25 30 1 25 Figure 37 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2 G014540 Figure 38 1. Main-30 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 2. Charge circuit-25 amp 4. Return the control panel to its original position. Use the screws removed previously to secure the panel to the machine. Installing the Battery 1. Position the battery in the tray (Figure 36). 2.
Drive System Maintenance 1. Locate the shaft on the electric brake where the brake link arms are connected. 2. Rotate the shaft forward to release the brake. Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 39). Check the tires when they are cold to get the most accurate pressure reading.
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 41 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G009680 3 2 G009680 3 Figure 45 2 1. Opposing blade edge, in position for measuring Figure 43 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. Figure 46 The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. 4. Blade bolt 5. Blade stiffener 1. Sail area of blade 2. Blade 3.
1 2 8. Loosen the rear locking nut on the hanger bracket just enough to allow the hanger to be adjusted (Figure 51). G009682 3 3 2 1 3 4 4 Figure 50 Mower Decks with Two Blades 4 1. Blades side to side 3. Outside cutting edges 2. Sail area of blade 4. Measure from the tip of the blade to the flat surface here 2 G015324 Figure 52 5. Measure between the outside cutting edges and the flat surface (Figure 50 ).
Adjusting the Front-to-Rear Blade Slope 2 1 Check the front-to-rear blade level any time you install the mower. If the front of the mower is more than 5/16 inch (7.9 mm) lower than the rear of the mower, adjust the blade level using the following instructions: G009658 2 1. Park the machine on a level surface and disengage the blade control switch. Figure 55 Mower Decks with Two Blades 2.
Removing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 3. Lower the height-of-cut lever to the lowest position. 4. Remove the hairpin cotter from the front support rod and remove the rod from the deck bracket (Figure 57). Carefully lower the front of the mower deck to the ground.
remove tension on the idler pulley and roll the belt off of the pulleys (Figure 59 and Figure 60). 2 WARNING 5 The spring is under tension when installed and can cause personal injury. 1 3 4 Be careful when removing the belt. 2 3 5 3 1 4 G014930 6 Figure 60 Mower Decks with 2 Blades 4 1. Idler pulley 4. Spring 2. Mower belt 5. Engine pulley 3. Outside pulley 6. Spring removal too 5. Route the new belt around the engine pulley and mower pulleys (Figure 60). 6 6.
Replacing the Grass Deflector Important: The grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position. Service Interval: Before each use or daily—Inspect the grass deflector for damage 42 inch Decks WARNING Inspect the grass deflector for damage before each use. Replace any damaged parts before use.
Cleaning Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes. Then repeat the process. Washing the Underside of the Mower 8. Run the mower again for one to three minutes to remove excess water. Service Interval: Before each use or daily—Clean the mower housing. WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death.
Storage Important: Do not store stabilizer/conditioned gasoline over 30 days. 11. Remove the spark plug(s) and check its condition; refer to Servicing the Spark Plug in the Engine Maintenance section. With the spark plug(s) removed from the engine, pour two tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storage 1.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics G014644 Electrical Diagram (Rev.
TimeCutter and TITAN Mowers The Toro Total Coverage Warranty Limited Warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser to repair the Toro Products listed below if defective in materials or workmanship. 2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
