Form No. 3375-749 Rev A TimeCutter® SS 4235, 4260, 5000, or 5060 Riding Mower Model No. 74625—Serial No. 313000001 and Up Model No. 74626—Serial No. 313000001 and Up Model No. 74631—Serial No. 313000001 and Up Model No. 74632—Serial No. 313000001 and Up Register at www.Toro.com.
Introduction This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
Contents Storage ........................................................................47 Cleaning and Storage ..............................................47 Troubleshooting ...........................................................48 Schematics ...................................................................50 Introduction .................................................................. 2 Safety ...........................................................................
Safety • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove key before dismounting. This machine meets or exceeds the B71.1-2003 specifications of the American National Standards Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury.
• Be aware that loss of traction may occur going downhill. • • • • • • On slopes, the weight of the towed equipment may cause Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering. Always avoid sudden starting or stopping on a slope. If tires lose traction, stop the machine, disengage the blades and proceed slowly off the slope. Use extreme care with grass catchers or other attachments.
and replace with manufacturers' recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check for proper brake operation frequently. Adjust and service as required. • Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 105-7015 For Models with 42 Inch Decks 99-3943 For Models with 50 Inch Decks 106-8717 1.
114-1606 1. Entanglement hazard, belt—keep all guards in place. 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard, mower—do not operate without the deflector, discharge cover, or grass collection system in place. 117–2718 Model 74625 only 3. Cutting/dismemberment of hand or foot—stay away from moving parts. 112-9840 1. Read the Operator's Manual. 3. Remove the ignition key and read the instructions before servicing or performing maintenance. 2.
Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4. Wear eye protection 8. Battery acid can cause blindness or severe burns. 9. Flush eyes immediately with water and get medical help fast. 5. Read the Operator's Manual. 119-8870 50 Inch Model 1.
120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
119-8874 1. Low speed 2.
121-0772 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
121-0773 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
Product Overview 12 g020182 Figure 4 Models 74625 and 74626 1. Deflector 4. Height of cut lever 7. Footrest 10. Engine guard (certain models only) 2. Rear drive wheel 5. Operator seat 8. Fuel tank cap 11. Front caster wheel 3. Motion control levers 6. Smart Speed™ lever 9. Control panel 12. Foot assist lever (certain models only) 3 4 2 11 10 12 G014910 5 1 9 6 15 14 13 7 8 Figure 5 Models 74631, and 74632 1. Foot assist lever (certain models only) 9. Footrest 5.
Motion Control Levers and Park Position Controls Become familiar with all of the controls in Figure 4, Figure 5, and Figure 6 before you start the engine and operate the machine. The motion control levers are speed sensitive controls of independent wheel motors. Moving a lever forward or backward turns the wheel on the same side forward or in reverse; wheel speed is proportional to the amount the lever is moved.
Height-of-Cut Lever Operation The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is moved up, toward the operator the deck is raised from the ground and when moved down, away from the operator it is lowered toward the ground. Only adjust the height of cut while machine is not moving (Figure 22). Note: Determine the left and right sides of the machine from the normal operating position.
DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling. • Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
2. Slowly add regular, unleaded gasoline until the fuel reaches the base of the filler neck (Figure 11). The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. 1 2 Before Starting 3 Recommended Fuel 4 • For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). • Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable.
Starting the Engine 1. Sit down on the seat and move the motion controls outward to the park position. 2. Disengage the blades by moving the blade control switch to Off (Figure 13) Figure 14 Figure 13 1. Control panel 2. Blade control switch—Off position 1. Control panel 4. Continuous variable setting 2. Throttle 3. Fast 5. Slow 6. Choke control 4. Turn the ignition key to Start to energize the starter. When the engine starts, release the key (Figure 15). 3.
Figure 16 1. Control panel Figure 15 1. Control panel 5. Run 2. Ignition key—run position 6. Start 3. Ignition key—start position 7. Choke control 2. Blade control switch—On position Disengaging the Blades 4. Off Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 17). 5. After the engine starts, push down on the Choke control (Figure 15). If the engine stalls or hesitates, pull up on the Choke control and let the engine run for a few seconds.
1. While sitting on the seat, with the control levers in park position, and move the blade control switch to On. Try starting the engine; the engine should not crank. 2. While sitting on the seat, move the blade control switch to Off. Move either motion control lever to the center, unlocked position. Try starting the engine; the engine should not crank. Repeat with the other motion control lever. 3.
WARNING Removing your hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward G008953 1. Move the levers to the center, unlocked position. Figure 21 2. To go forward, slowly push the motion control levers forward (Figure 18).
4 3 1 2 3 2 1 g019929 5 Figure 23 1. Anti-scalp roller 4. Upper hole—the mower deck in the 63mm (2-1/2 inch) and below height-of-cut positions 2. Lower hole—the mower deck in the 76mm (3 inch) and above height-of-cut positions 5. Bolt G014476 Figure 22 1. Height-of-cut lever 3. Flange Nut 3. 4.5 inch (115 mm), Transport position 2. Height-of-cut positions Adjusting the Anti-Scalp Rollers (For 50 inch Mower Decks) 1. Pull up and inward on the lever to move it to the desired cutting position.
Positioning the Seat Adjusting the Motion Control Levers The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort. Models 74625, 74626, and 74631 1. Raise the seat and loosen the adjustment bolts just enough that seat can move (Figure 25). 1. Remove the 2 bolts holding the control lever to the control arm shaft (Figure 27).
3. Locate the bypass levers on the frame on both sides of the engine. DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death. • Never remove the grass deflector from the mower because the grass deflector routes material down toward the turf. If the grass deflector is ever damaged, replace it immediately.
Mowing Direction Alternate mowing direction to keep the grass standing straight. This also helps disperse clippings which enhances decomposition and fertilization. Mow at Correct Intervals Normally, mow every four days. But remember, grass grows at different rates at different times. So to maintain the same cutting height, which is a good practice, mow more often in early spring. As the grass growth rate slows in mid summer, mow less frequently.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. Before each use or daily • • • • • Check the safety interlock system. Check the engine oil level. Clean the air intake screen. Check the cutting blades. Inspect the grass deflector for damage After each use • Clean the mower deck housing.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 General Purpose Lithium Base Grease Greasing the Bearings 1. Park the machine on a level surface and disengage the blade control switch. The following components can be accessed by raising the seat: • Serial plate 2.
Engine Maintenance Important: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is damaged or cannot be cleaned thoroughly. Servicing the Air Cleaner Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Removing the Element Crankcase Capacity: 1.
2. Make sure the engine is stopped, level, and is cool so the oil has had time to drain into the sump. 3. To keep dirt, grass clippings, etc., out of the engine, clean the area around the oil fill cap/dipstick before removing it. 4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 33). 1 3 6 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 34).
4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 35). 1 3 1 2 3 4 2 4 5 5 6 6 3/4 G008796 Figure 35 G008748 Figure 36 Changing the Engine Oil Filter Note: Ensure the oil filter gasket touches the engine and then an extra 3/4 turn is completed. Service Interval: Every 200 hours—Change the oil filter. (more often in dusty, dirty conditions) 3.
Installing the Spark Plug Tighten the spark plug(s) to 16 ft-lb (22 N-m). Figure 37 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually the most effective method for cleaning. The spark plug is most accessible when the blower housing is removed for cleaning. 16 ft-lb 22 N-m Checking the Spark Plug G010687 Important: Never clean the spark plug(s). Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or cracks.
Replacing the In-line Fuel Filter Fuel System Maintenance Service Interval: Every 100 hours—Replace the in-line fuel filter DANGER Never install a dirty filter if it is removed from the fuel line. In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1. Park the machine on a level surface and disengage the blade control switch. 2.
Electrical System Maintenance 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 42). Retain all fasteners. 6. Remove the battery hold-down (Figure 42) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
30 25 30 1 25 Figure 43 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2 G014921 Figure 44 1. Main-30 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 2. Charge circuit-25 amp 4. Return the control panel to its original position. Use the screws removed previously to secure the panel to the machine. Installing the Battery 1. Position the battery in the tray (Figure 42). 2.
Drive System Maintenance 2. Rotate the shaft forward to release the brake. Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 45). Check the tires when they are cold to get the most accurate pressure reading. Refer to the maximum pressure suggested by the tire manufacturer on the sidewall of the caster wheel tires.
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 47 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G014973 3 2 G014973 3 Figure 51 2 1. Opposing blade edge, in position for measuring Figure 49 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
3. Torque the blade bolt to 35-65 ft-lb (47-88 N-m). Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. Figure 52 The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. 4. Blade bolt 5.
G005278 G015323 2 3 5 1 3 1 2 4 4 Figure 56 Mower Decks with 3 Blades 1. Blades side to side 2. Sail area of blade 4 3 2 Figure 57 3. Outside cutting edges 1. Hanger bracket 4. Side locking nut. 4. Measure from the tip of the blade to the flat surface here 2. Slotted adjustment position 5. Side carriage bolt 3. Fixed position 5. Measure between the outside cutting edges and the flat surface (Figure 55 and Figure 56).
2 1 G009658 1 2 2 Figure 60 Mower Decks with 2 Blades G015325 Figure 59 1. 0.25 inch 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here 2. 0.125 inch 3 11. Stop the deck at the adjusted position and tighten the side locking nut on the hanger bracket to hold the new position (Figure 58). Tighten the rear locking nut on the hanger bracket. 2 12. Continue leveling the deck by checking the front-to-rear blade slope; refer to Adjusting the Front-to-Rear Blade Slope.
3 3 1 1 2 2 G014634 Figure 62 1. Adjusting rod 3. Lock nut 2. Adjusting block G014635 Figure 63 7. To raise the front of the mower, tighten the adjustment nut. To lower the front of the mower, loosen the adjustment nut. 1. Front support rod 3. Deck bracket 2. Locking nut 8. After adjustment, check the front-to-rear slope again. Continue adjusting the nut until the front blade tip is 1/16-5/16 inch (1.6-7.9 mm) lower than the rear blade tip (Figure 60 and Figure 61). 5.
Mower Belt Maintenance 2 Inspecting the Belts 5 Service Interval: Every 25 hours—Check the belts for wear/cracks. 1 3 Check the belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. 4 3 Replacing the Mower Belt Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. 4 1.
6. Using a spring removal tool, (Toro part no. 92-5771), install the idler spring over the deck hook and placing tension on the idler pulley and mower belt ((Figure 65 and Figure 66)). 3 4 5 6 Installing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 7 1 3.
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the Mower WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Service Interval: After each use—Clean the mower deck housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1.
Storage 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. Cleaning and Storage 16. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 17. Store the machine in a clean, dry garage or storage area.
Troubleshooting Problem Possible Cause The fuel tank is showing signs of collapsing or the machine is showing signs of frequently running out of fuel. 1. The air cleaner paper element clogged. 1. Clean the paper element. The engine overheats. 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3.
Problem The machine does not drive. There is abnormal vibration. Uneven cutting height. Possible Cause 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or broken. 3. The traction belts are off of the pulleys. 4. The transmission has failed. 2. Contact an Authorized Service Dealer. 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4.
Schematics G014644 Electrical Diagram (Rev.
Notes: 51
The Toro Warranty and The Toro GTS Starting Guarantee Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair for the original purchaser1the Toro Product listed below if defective in materials or workmanship or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's Manual have been performed.
