Form No. 3383-460 Rev A TimeCutter® SS 5035 Riding Mower Model No. 74635—Serial No. 314000001 and Up Register at www.Toro.com.
Introduction WARNING Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
Contents Schematics ...................................................................45 Introduction .................................................................. 2 Safety ........................................................................... 4 Safe Operating Practices........................................... 4 Toro Riding Mower Safety ........................................ 6 Slope Indicator ....................................................... 7 Safety and Instructional Decals .........
Safety • Turn off blades when not mowing. Stop the engine, wait To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction." Failure to comply with the instruction may result in personal injury or death.
Service • Always avoid sudden starting or stopping on a slope. If • • • • tires lose traction, stop the machine, disengage the blades and proceed slowly off the slope. Use extreme care with grass catchers or other attachments. These can change the stability of the machine and cause loss of control. Do not try to stabilize the machine by putting your foot on the ground. Do not mow near drop-offs, ditches, steep banks or water.
• Maintain or replace safety and instruction decals as necessary. • Use only genuine Toro replacement parts to ensure that original standards are maintained. Toro Riding Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 106-8717 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 1. Read the instructions before servicing or performing maintenance. 2.
114-1606 1. Entanglement hazard, belt—keep all guards in place. 117-2718 119-8870 50 Inch Model 119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 1. Height-of-cut Battery Symbols Some or all of these symbols are on your battery 119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7.
Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. 121-2989 1. Bypass lever position for pushing the machine 2. Bypass lever position for operating the machine 120-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2.
130-0780 1. Low speed—trimming and towing 2. High speed—mowing and transport 121-0772 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
Product Overview 3 4 2 11 10 12 G014910 5 1 9 6 15 14 13 7 8 Figure 4 1. Foot assist lever (certain models only) 5. Smart Speed™ lever 2. Height of cut lever 6. Mower deck 3. Motion control levers 4. Operator seat (armrests optional) 9. Footrest 13. Deflector 10. Gas tank cap 14. Rear drive wheel 7. Anti-scalp roller 11. Engine 15. Engine guard 8. Front caster wheel 12.
Fuel Window Turning the key to the Off position will stop the engine; however, always remove the key when leaving the machine to prevent someone from accidentally starting the engine (Figure 5). The fuel window located on the left hand side of the machine can be used to verify the presence of gasoline in the tank (Figure 7). Throttle Control The throttle controls the engine speed and it has a continuous variable setting from Slow to Fast (Figure 5).
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury. DANGER Figure 9 Mowing on wet grass or steep slopes can cause sliding and loss of control. 1. Safe Zone-use the TimeCutter here 2.
The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Checking the Engine Oil Level 1. Clean around the fuel tank cap and remove the cap. Note: You can use the fuel window to verify the presence of gasoline before filling the tank (Figure 10). Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Oil Level in the Engine Maintenance section. 2. Slowly add regular, unleaded gasoline until the fuel reaches the base of the filler neck (Figure 10). 1 2 3 4 G014474 6 5 Figure 10 1.
Starting the Engine 1. Sit down on the seat and move the motion controls outward to the park position. 2. Disengage the blades by moving the blade control switch to Off (Figure 12) Figure 13 Figure 12 1. Control panel 2. Blade control switch—Off position 1. Control panel 4. Continuous variable setting 2. Throttle 3. Fast 5. Slow 6. Choke control 4. Turn the ignition key to Start to energize the starter. When the engine starts, release the key (Figure 14). 3.
Figure 15 1. Control panel Figure 14 1. Control panel 5. Run 2. Ignition key—run position 6. Start 3. Ignition key—start position 7. Choke control 2. Blade control switch—On position Disengaging the Blades 4. Off Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 16). 5. After the engine starts, push down on the Choke control (Figure 14). If the engine stalls or hesitates, pull up on the Choke control and let the engine run for a few seconds.
1. While sitting on the seat, with the control levers in park position, and move the blade control switch to On. Try starting the engine; the engine should not crank. 2. While sitting on the seat, move the blade control switch to Off. Move either motion control lever to the center, unlocked position. Try starting the engine; the engine should not crank. Repeat with the other motion control lever. 3.
WARNING Removing your hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders. Always stop the machine and move the motion control levers to the park position before adjusting the Smart Speed™ Control System. 2. Adjust the lever to the desired position. Forward G008953 1. Move the levers to the center, unlocked position. Figure 20 2. To go forward, slowly push the motion control levers forward (Figure 17).
Adjusting the Height of Cut 4 Height-of-cut is controlled by the lever located to the right of the operating position (Figure 21). G010233 3 1 3 2 1 2 Figure 22 3. Flange Nut 2. Bolt 4. Hole spacing Positioning the Seat G014476 The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable. Figure 21 1. Height-of-cut lever 1. Anti-scalp roller 3. 115 mm (4.5 inch), Transport position 1.
Adjusting the Motion Control Levers 3. Locate the bypass levers on the frame on both sides of the engine. 4. Move the bypass levers forward through the key hole and down to lock them in place as shown in Figure 25 . Ensure this is done for each lever. Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort. 5. Move the motion control levers inward to the neutral position and turn the ignition key to the run position. Do not start the machine. 1.
Mowing Direction DANGER Alternate mowing direction to keep the grass standing straight. This also helps disperse clippings which enhances decomposition and fertilization. Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. Before each use or daily • • • • • Check the safety interlock system. Check the engine oil level. Clean the air intake screen. Check the cutting blades. Inspect the grass deflector for damage After each use • Clean the mower deck housing.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Make sure the motion control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 General Purpose Lithium Base Grease Greasing the Bearings 1. Park the machine on a level surface and disengage the blade control switch. The following components can be accessed by raising the seat: • Serial plate 2.
Engine Maintenance Important: Never clean the paper element with pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is damaged or cannot be cleaned thoroughly. Servicing the Air Cleaner Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Removing the Element Crankcase Capacity: 1.
4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 30). 1 3 6 1 2 3 4 5 6 2 4 5 7 G014971 Figure 31 8 9 10 G008792 Figure 30 Changing the Engine Oil Service Interval: After the first 8 hours—Change the engine oil. Every 100 hours—Change the engine oil. (more often in dusty, dirty conditions) Note: Dispose of the used oil at a recycling center. 1.
4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 32). 1 3 1 2 3 4 2 4 5 5 6 6 3/4 G008796 Figure 32 G008748 Figure 33 Changing the Engine Oil Filter Note: Ensure the oil filter gasket touches the engine and then an extra 3/4 turn is completed. Service Interval: Every 200 hours—Change the oil filter. (more often in dusty, dirty conditions) 3.
Installing the Spark Plug Tighten the spark plug(s) to 22 N-m (16 ft-lb). Figure 34 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually the most effective method for cleaning. The spark plug is most accessible when the blower housing is removed for cleaning. 16 ft-lb 22 N-m Checking the Spark Plug G010687 Important: Never clean the spark plug(s). Always replace the spark plug(s) when it has: a black coating, worn electrodes, an oily film, or cracks.
Replacing the In-line Fuel Filter Fuel System Maintenance Service Interval: Every 100 hours—Replace the in-line fuel filter DANGER Never install a dirty filter if it is removed from the fuel line. In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. 1. Park the machine on a level surface and disengage the blade control switch. 2.
Electrical System Maintenance 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 39). Retain all fasteners. 6. Remove the battery hold-down (Figure 39) and lift the battery from the battery tray. WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
30 25 30 1 25 Figure 40 1. Positive battery post 3. Red (+) charger lead 2. Negative battery post 4. Black (-) charger lead 2 G014921 Figure 41 1. Main-30 amp Note: Do not run the machine with the battery disconnected, electrical damage may occur. 2. Charge circuit-25 amp 4. Return the control panel to its original position. Use the screws removed previously to secure the panel to the machine. Installing the Battery 1. Position the battery in the tray (Figure 39). 2.
Drive System Maintenance 2. Rotate the shaft forward to release the brake. Checking the Tire Pressure Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 42). Check the tires when they are cold to get the most accurate pressure reading. Refer to the maximum pressure suggested by the tire manufacturer on the sidewall of the caster wheel tires.
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 44 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G014973 3 2 G014973 3 Figure 48 2 1. Opposing blade edge, in position for measuring Figure 46 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. Figure 49 1. Sail area of blade 2. Blade Requirements: • The machine must be on a level surface.
7. Move to the left side of the machine. Check if the side carriage bolt is in the fixed or slotted position (Figure 53). equivalent to 0.25 inch, while a single side is 0.125 inch (Figure 55). Adjust the height of the mower deck to the desired height. 8. If the side carriage bolt is in the fixed position, remove the side carriage bolt and side locking nut from the fixed position and install it into the slotted adjustment position (Figure 53).
Removing the Mower 3 1. Park the machine on a level surface and disengage the blade control switch. 2 1 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 2 3. Lower the height-of-cut lever to the lowest position. 3 G009659 Figure 56 Mower Decks with 3 Blades 1. Blades front to rear 4.
WARNING The spring is under tension when installed and can cause personal injury. Be careful when removing the belt. 2 3 2 3 5 2 1 3 1 G005077 Figure 59 1. Mower deck 2. Hanger bracket 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 4 7. Slide the mower deck out from underneath the machine. G014931 6 Figure 60 Mower Decks with 3 Blades Note: Retain all parts for future installation. Mower Belt Maintenance Inspecting the Belts 1.
Replacing the Grass Deflector Important: The grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position. Service Interval: Before each use or daily—Inspect the grass deflector for damage WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury. Also, contact with the blade could occur.
Cleaning 8. Run the mower again for one to three minutes to remove excess water. Washing the Underside of the Mower WARNING A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. Service Interval: After each use—Clean the mower deck housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1.
Storage 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. Cleaning and Storage 16. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 17. Store the machine in a clean, dry garage or storage area.
Troubleshooting Problem Possible Cause The fuel tank is showing signs of collapsing or the machine is showing signs of frequently running out of fuel. 1. The air cleaner paper element clogged. 1. Clean the paper element. The engine overheats. 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3.
Problem The machine does not drive. There is abnormal vibration. Uneven cutting height. Possible Cause 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or broken. 3. The traction belts are off of the pulleys. 4. The transmission has failed. 2. Contact an Authorized Service Dealer. 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4.
Schematics G014644 Electrical Diagram (Rev.
Notes: 46
Notes: 47
The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered the Yellow Pages of your telephone directory (look under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
