Form No. 3371-772 Rev A TimeCutter® MX 5060 Riding Mower Model No. 74641—Serial No. 312000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Introduction This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. Changing the Hydraulic System Filter and Oil.................................................................. 36 Mower Maintenance ............................................... 39 Servicing the Cutting Blades ............................... 39 Leveling the Mower Deck ...................................
Safety back toward the operator. Stop the blade(s) when crossing gravel surfaces. This machine meets or exceeds the B71.1-2003 specifications of the American National Standards Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER-"personal safety instruction.
• Choose a low ground speed so you will not have to stop while operating on a slope. • Do not mow slopes when grass is wet. Slippery conditions reduce traction and could cause sliding and loss of control. • Always keep the drive wheels engaged when going down slopes. • Reduce speed and use extreme caution on slopes. • Do not make sudden turns or rapid speed changes. • Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles.
container, rather than from a gasoline dispenser nozzle. the blade control switch, remove key before and disconnect spark plug wire(s) performing any service, repairs, maintenance or adjustments. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device. • Keep hands, feet, hair, and loose clothing away from attachment discharge area, underside of mower and any moving parts while engine is running.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2.
119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 121-2989 1. Bypass lever position for pushing the machine 119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse 2. Bypass lever position for operating the machine Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystandersa safe distance from the battery. 2.
119-8874 1. Low speed 2.
121-0773 1. Fast 2. Continuous variable setting 4. Choke 5. Power take-off (PTO), Blade control switch 3.
0-2239 1. Warning—read the Operator's Manual. 5. Warning—do not use split ramps, use a full ramps when transporting machine. 2. Warning—read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake) position, remove the ignition key and disconnect the spark plug wire. 6. Loss of traction/control hazard, slopes—loss of traction/control on a slope, disengage the blade control switch (PTO), proceed off the slope slowly. 3.
Product Overview 5 8 4 15 9 6 14 7 3 2 1 11 12 13 10 g017644 Figure 4 9. Engine 13. Anti-scalp roller 1. Deflector 5. Operator seat 2. Rear drive wheel 6. Motion control levers 10. Engine guard 14. Smart Speed™ lever 3. Height of cut lever 7. Foot assist lever (certain models only) 11. Mower deck 15. Hydraulic reservoir 4. Control panel 8. Gas tank cap 12.
Motion Control Levers and Parking Brake Position Controls Become familiar with all of the controls in Figure 4 and Figure 5 before you start the engine and operate the machine. The motion control levers are speed sensitive controls of independent wheel motors. Moving a lever forward or backward turns the wheel on the same side forward or in reverse; wheel speed is proportional to the amount the lever is moved.
Height-of-Cut Lever Operation The height of cut lever allows the operator to lower and raise the deck from the seated position. When the lever is moved up, toward the operator the deck is raised from the ground and when moved down, away from the operator it is lowered toward the ground. Only adjust the height of cut while machine is not moving (Figure 4). Note: Determine the left and right sides of the machine from the normal operating position.
DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling. • Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
• The blades are disengaged. • The motion control levers are in the park position. Overfilling may result in fuel leakage or damage to the engine or emission system. The safety interlock system also is designed to stop the engine whenever the control levers are out of the park position and you rise from the seat. 1. Clean around the fuel tank cap and remove the cap. Before Starting 2. Slowly add regular, unleaded gasoline until the fuel reaches the base of the filler neck (Figure 10).
Starting the Engine 5 1. Sit down on the seat and move the motion controls outward to the park position. 2. Move the throttle to the fast position (Figure 12). 3. Disengage the blades by moving the blade control switch to Off (Figure 12). 4 g017699 Figure 13 Figure 12 1. Throttle 1. Control panel 4. Slow 2. Throttle 3. Fast 5. Choke control 5. Turn the ignition key to Start to energize the starter. When the engine starts, release the key (Figure 14). 2.
2 3 4 5 6 Figure 15 g017700 1. Control panel Figure 14 1. Control panel 4. Off 2. Choke control 3. Ignition key 5. Run 6. Start 2. Blade control switch—On position Disengaging the Blades Push down on the blade control switch to move it to the Off position and disengage the blades (Figure 16). 6. After the engine starts, push down on the Choke control (Figure 14). If the engine stalls or hesitates, pull up on the Choke control and let the engine run for a few seconds.
Testing the Safety Interlock System WARNING The machine can spin very rapidly. The operator may lose control of the machine and cause personal injury or damage to the machine. Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately. • Use caution when making turns. • Slow the machine down before making sharp turns. 1.
1 G014475 Figure 18 1. Smart speed lever To change speeds: G008952 1. Move the motion control levers to neutral and outward to the park position; disengage the blade control switch. Figure 19 To go straight, apply equal pressure to both motion control levers (Figure 19). WARNING Removing your hands from the motion control levers while the machine is in motion can result in a loss of control causing harm to you or bystanders.
To go straight, apply equal pressure to both motion control levers (Figure 20). The transport position is the highest height-of-cut position or cutting height 4.5 inch [115 mm] (Figure 21). To turn, release the pressure on the motion control lever toward the direction you want to turn. Positioning the Seat To stop, push the motion control levers to neutral.
Adjusting the Tilt 3 The motion control levers can be tilted fore or aft for maximum operator comfort. 1. Loosen the upper bolt holding the control lever to the control arm shaft. 2. Loosen the lower bolt just enough to pivot the control lever fore or aft (Figure 23). Tighten both bolts to secure the control in the new position. 3. Repeat the adjustment for the opposite control lever. 1 Pushing the Machine by Hand 2 g017303 Figure 24 Important: Always push the machine by hand.
Cut 1/3 of the Grass Blade DANGER Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blade(s) and thrown debris will cause injury or death. It is best to cut only about 1/3 of the grass blade. Cutting more than that is not recommended unless grass is sparse, or it is late fall when grass grows more slowly.
shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 8 hours • Change the engine oil. After the first 50 hours • Change the hydraulic system filter and oil. Before each use or daily • • • • • • Check the safety interlock system. Check the engine oil level. Clean the air intake screen. Check the cutting blades.
Premaintenance Procedures Lubrication Raising the Seat Service Interval: Every 25 hours—Grease all lubrication points. Greasing the Bearings Make sure the motion control levers are locked in the park position. Lift the seat forward. Grease Type: No. 2 General Purpose Lithium Base Grease The following components can be accessed by raising the seat: 1. Park the machine on a level surface and disengage the blade control switch. • Serial plate 2.
Engine Maintenance 4. Connect a grease gun to each fitting (Figure 25 and Figure 26). Pump grease into the fittings until grease begins to ooze out of the bearings. Servicing the Air Cleaner 5. Wipe up any excess grease. Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Removing the Element 1. Park the machine on a level surface and disengage the blade control (PTO). 2.
1. Lightly tap the element on a flat surface to remove dust and dirt. 2. Inspect the element for tears, an oily film, and damage to the seal. 2. Make sure the engine is stopped, level, and is cool so the oil has had time to drain into the sump. 3. To keep dirt, grass clippings, etc., out of the engine, clean the area around the oil fill cap/dipstick before removing it. 4. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 29).
2. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 4. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 31). 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position (Figure 30).
Removing the Spark Plug 2. Change the engine oil filter (Figure 32). 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2 1 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3 5 4 Figure 33 6 Note: Due to the deep recess around the spark plug, blowing out the cavity with compressed air is usually the most effective method for cleaning.
Installing the Spark Plug Fuel System Maintenance Tighten the spark plug(s) to 16 ft-lb (22 N-m). DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Perform any fuel related maintenance when the engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.
Electrical System Maintenance 4. Squeeze the ends of the hose clamps together and slide them away from the filter (Figure 36). 5. Remove the filter from the fuel lines. 6. Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine. Move the hose clamps close to the filter (Figure 36) to secure it in place.
WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. Figure 38 5. Slide the rubber cover up the positive (red) cable. Disconnect the positive (red) cable from the battery post (Figure 37).
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Checking the Tire Pressure Fuse: Service Interval: Every 25 hours—Check tire pressure. • Main F1-30 amp, blade-type Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut. Check the pressure at the valve stem (Figure 40).
Hydraulic System Maintenance 1. Locate the shaft on the electric brake where the brake link arms are connected. 2. Rotate the shaft forward to release the brake. Checking the Hydraulic Oil Level Service Interval: Every 25 hours Check expansion reservoir and if necessary add 20W-50 engine oil to the FULL COLD line. 1 2 3 g017656 Figure 42 1. Expansion reservoir 3. Engine 2. Full Cold line Changing the Hydraulic System Filter and Oil The filter and oil are changed at the same time. Do Not reuse oil.
5 2. Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely. 1 2 3 G017657 4 Figure 45 Right side shown g017658 1 1. Transaxle drive 2. Oil filter Figure 43 4. Screws 5. Vent plug 3. Filter guard 1. Jacking points 5. Carefully clean area around filters. It is important that no dirt or contamination enter hydraulic system. 3. Remove the nuts holding the transaxle support in place (Figure 44). 6.
Installing the Hydraulic System Filters on the second transmission. Stop and install that vent plug. Torque the plug to 180 in-lb (20.3 N-m). Service Interval: After the first 50 hours Every 400 hours 2 1 3 8. Continue to add oil through the expansion reservoir until it reaches the FULL COLD line on the expansion reservoir. 9. Proceed to the Bleeding the Hydraulic System section.
Mower Maintenance Servicing the Cutting Blades Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth and increases the chance of disease. Figure 47 Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary.
3. Measure from the tip of the blade to the flat surface here. 1 1 G014973 3 2 G014973 3 Figure 51 2 1. Opposing blade edge, in position for measuring Figure 49 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade, in position for measuring 2. Level surface 3. Measured distance between blade and surface (A) WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. 4.
Leveling the Mower Deck Check to ensure the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. 1 3 4 The mower deck must be checked for bent blades prior to leveling; any bent blades must be removed and replaced. Refer to the Checking for Bent Blades procedure before continuing. 2 g017645 Figure 52 1. Sail area of blade 2. Blade The mower deck must be leveled side-to-side first then the front to rear slope can be adjusted. 3. Curved washer 4.
G005278 2 3 3 1 2 4 4 1 3 4 6 Figure 55 1. Blades side to side 3. Outside cutting edges 2. Sail area of blade 4. Measure here 2 5 6. Move to the left side of the machine. Loosen, but do not remove, the rear locking nut on the hanger bracket (Figure 56). G005074 7. Loosen the side locking nut on the hanger bracket just enough to allow the eccentric plate to be adjusted (Figure 56). Use a 3/8 inch drive extension on a socket wrench to manipulate the eccentric plate.
3 is 1/16-5/16 inch (1.6-7.9 mm) lower than the rear blade tip (Figure 57). 2 9. When the front-to-rear blade slope is correct check the side-to-side level of the mower again; refer to Leveling the Mower from Side-to-Side. 1 2 Removing the Mower 3 G009659 1. Park the machine on a level surface and disengage the blade control switch. Figure 57 Mower Decks with 3 Blades 1. Blades front to rear 2.
remove tension on the idler pulley and roll the belt off of the pulleys (Figure 61). WARNING The spring is under tension when installed and can cause personal injury. 2 2 3 Be careful when removing the belt. 7 3 2 5 1 1 3 7 G005077 Figure 60 1. Mower deck 2. Hanger bracket 3. Rear lift rod 6. Slide the mower deck rearward to remove the mower belt from the engine pulley. 7. Slide the mower deck out from underneath the machine. Note: Retain all parts for future installation.
5. Lift the rear of the mower deck and guide the hanger brackets over the rear lift rod (Figure 60). 6. Attach the front support rod to the mower deck with the clevis pin and hairpin cotter (Figure 59). 7. Install the mower belt onto the engine pulley; refer to Replacing the Mower Belt.
Cleaning 2 Washing the Underside of the Mower Service Interval: Before each use or daily—Clean the mower housing. 1 3 Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the park position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3.
Storage Note: If the mower is not clean after one washing, soak it and let it stand for 30 minutes. Then repeat the process. Cleaning and Storage 8. Run the machine and mower blades again for one to three minutes to remove excess water. 1. Disengage the blade control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 2. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine.
cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). 12. Clean any dirt and chaff from the top of the mower. 13. Scrape any heavy buildup of grass and dirt from the underside of the mower, then wash the mower with a garden hose. 14. Check the condition of the drive and mower belts. 15. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is worn or damaged. 16. Paint all scratched or bare metal surfaces.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in fuel system.
Problem There is abnormal vibration. Uneven cutting height. Possible Cause 1. The engine mounting bolts are loose. 1. Tighten the engine mounting bolts. 2. The engine pulley, idler pulley, or blade pulley is loose. 3. The engine pulley is damaged. 4. The cutting blade(s) is/are bent or unbalanced. 5. A blade mounting bolt is loose. 6. A blade spindle is bent. 2. Tighten the appropriate pulley. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3.
Schematics g017655 Electrical Diagram (Rev.
The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to the original purchaser to repair the Toro Products listed below if defective in materials or workmanship.
