Form No. 3417-381 Rev A TimeCutter® SS 3225, SS 4200, MX 3450 Riding Mower Model No. Model No. Model No. Model No. Register at www.Toro.com. Original Instructions (EN) 74705—Serial No. 74710—Serial No. 74711—Serial No. 74750—Serial No.
increases engine performance while preventing spark-plug fouling, hard starting, and increased emissions. Once you have installed the kit, attach the high-altitude label next to the serial decal on the machine. Contact any Authorized Toro Service Dealer to obtain the proper High Altitude Kit and high-altitude label for your machine. To locate a dealer convenient to you, access our website at www.Toro.
Introduction This rotary-blade, riding lawn mower is intended to be used by residential homeowners or professional, hired operators. It is designed primarily for cutting grass on well-maintained lawns on residential or commercial properties. It is not designed for cutting brush or for agricultural uses. g000502 Figure 2 Safety-alert symbol This manual uses 2 words to highlight information.
Safety Servicing the Spark Plug................................... 32 Cleaning the Blower Housing............................ 33 Fuel System Maintenance ................................... 33 Replacing the In-Line Fuel Filter ....................... 33 Electrical System Maintenance ........................... 34 Electrical System Safety ................................... 34 Servicing the Battery......................................... 34 Servicing the Fuses ..........................................
Slope Indicator g011841 Figure 4 This page may be copied for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3.
decal119-8814 119-8814 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse decal119-8815 119-8815 1. Parking position 4. Neutral 2. Fast 3. Slow 5. Reverse decal119-8871 119-8871 1. Height of cut 5. 3 inch 2. 4-1/2 inch 3. 4 inch 4. 3-1/2 inch 6. 2-1/2 inch 7. 2 inch 8. 1-1/2 inch decal121-0771 121-0771 1. Choke 4. SLOW position 2. FAST position 5. Power takeoff (PTO), blade-control switch 3.
decal121-2989b 121-2989 1. Bypass lever position for pushing the machine 2. Bypass lever position for operating the machine decal131-3947 131-3947 1. Trim—slow 2. Tow—medium 3.
decal132-0869 132-0869 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
decal132-0872 132-0872 1. Thrown object hazard—keep bystanders away from the machine. 3. Severing hazard of hand or foot—keep away from moving parts. 2. Thrown object hazard, raised baffle—do not operate the machine with an open deck; use a bagger or a baffle. 4. Entanglement hazard—keep away from moving parts; keep all guards and shields in place. decal138-2456 138-2456 1. Read the Operator’s Manual. 2. Park the machine on a level surface when filling the fuel tank. 3. Do not overfill the fuel tank.
Product Overview g020240 Figure 5 1. Footrest 5. Control panel 2. Height-of-cut lever 6. Operator seat 10. Engine 3. Motion-control lever 7. Rear drive wheel 11. Washout fitting 8. Fuel-tank cap 12. Mower deck 4. Smart SpeedTM lever 13. Front caster wheels 9. Deflector Controls Control Panel Become familiar with all the controls before you start the engine and operate the machine. g027890 Figure 6 Control Panel 1. Throttle/choke control 2. Key switch 11 3.
Key Switch Fuel-Presence Window The key switch, used to start and shut off the engine, has 3 positions: OFF, RUN, and START . Refer to Starting the Engine (page 19). You can use the fuel window, located on the left side of the machine, to verify the presence of fuel in the tank (Figure 7). Throttle/Choke Control The throttle and choke controls are combined into 1 control lever. The throttle controls the engine speed and has a continuous-variable setting from SLOW to FAST (Figure 6).
Operation • Note: Determine the left and right sides of the machine from the normal operating position. Before Operation • Before Operation Safety • General Safety • Never allow children or untrained people to • • • • • • • operate or service the machine. Local regulations may restrict the age of the operator. The owner is responsible for training all operators and mechanics. Become familiar with the safe operation of the equipment, operator controls, and safety signs.
Using Stabilizer/Conditioner Use a fuel stabilizer/conditioner in the machine to provide the following benefits: • Keeps fuel fresh during storage of 90 days or less (drain the fuel tank when storing the machine for more than 90 days) • Cleans the engine while it runs • Eliminates gum-like varnish buildup in the fuel system, which causes hard starting Important: Do not use fuel additives containing methanol or ethanol. Add the correct amount of fuel stabilizer/conditioner to the fuel.
Understanding the Safety-Interlock System Positioning the Seat The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable (Figure 9). The safety-interlock system is designed to prevent the engine from starting unless: • The blade-control switch (PTO) is disengaged. • The motion-control levers are in the PARK position.
Adjusting the Motion-Control Levers During Operation During Operation Safety Adjusting the Height General Safety You can adjust the motion-control levers higher or lower for maximum comfort (Figure 10). • The owner/operator can prevent and is responsible • • • • g027252 Figure 10 • • Adjusting the Tilt You can adjust the motion-control levers forward or rearward for your comfort. 1. • Loosen the upper bolt holding the control lever to the control-arm shaft. • 2.
• Before leaving the operating position (including quickly affect the operation of the machine on a slope. to empty the catchers or to unclog the chute), do the following: • Identify hazards at the base of the slope. Do – Stop the machine on level ground. not operate the machine near drop-offs, ditches, embankments, water, or other hazards. The machine could suddenly roll over if a wheel goes over the edge or the edge collapses.
Operating the Mower Blade-Control Switch (PTO) The blade-control switch (PTO) starts and stops the mower blades and any powered attachments. Engaging the Blade-Control Switch (PTO) g229111 Figure 12 1. Safe Zone—use the machine here on slopes less than 15 degrees or flat areas. 2. Danger Zone—use a walk-behind mower and/or a hand trimmer on slopes greater than 15 degrees and near drop-offs or water. 3. Water 4. W=width of the machine g008945 Figure 13 5.
Operating the Throttle Starting the Engine You can move the throttle control between FAST and SLOW positions (Figure 16). Important: Do not engage the starter for more than 5 seconds at a time. Engaging the starter motor for more than 5 seconds can damage the starter motor. If the engine fails to start, wait 10 seconds before operating the engine starter again. Always use the FAST position when engaging the PTO.
4. Driving the Machine Turn the key to the OFF position and remove the key. The drive wheels turn independently, powered by hydraulic motors on each axle. You can turn 1 side in reverse while you turn the other forward, causing the machine to spin rather than turn. This greatly improves the machine maneuverability but may require sometime for you to adapt to how it moves. CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended.
2. The following are only recommendations for use. Adjustments vary by grass type, moisture content, and the height of the grass. To go backward, slowly pull the motion-control levers rearward (Figure 20). Suggested uses: Trim Parking X Heavy, wet grass X Training X Tow Bagging X Mulching X Mow Normal mowing X Transport X Trim This is the lowest speed.
Tow Adjusting the Height of Cut This is the medium speed. The suggested uses for this speed are as follows: Note: The transport position is the highest height-of-cut position or cutting height at 115 mm (4-1/2 inches) as shown in Figure 22. • Bagging • Mulching Height of cut is controlled by the lever located to the right of the operating position (Figure 22). Mow This is the fastest speed.
Adjusting the Anti-Scalp Rollers Operating Tips Using the Fast Throttle Setting For Machine with 107 cm (42-inch) Mower Decks Only For best mowing and maximum air circulation, operate the engine at the FAST position. Air is required to thoroughly cut grass clippings, so do not set the height-of-cut so low as to totally surround the mower deck in uncut grass. Always try to have 1 side of the mower deck free from uncut grass, which allows air to be drawn into the mower deck.
After Operation drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged or you can disengage the mower deck while moving forward. After Operation Safety Keeping the Underside of the Mower Deck Clean General Safety • Clean grass and debris from the cutting units, Clean clippings and dirt from the underside of the mower deck after each use. If grass and dirt build up inside the mower deck, cutting quality will eventually become unsatisfactory.
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. Refer to your local ordinances for trailer and tie-down requirements.
1. If using a trailer, connect it to the towing vehicle and connect the safety chains. 2. If applicable, connect the trailer brakes and lights. 3. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 25). 4. Back the machine up the ramp (Figure 26). g027995 Figure 26 1. Back the machine up the ramp. 2. Drive the machine forward down the ramp. 5. Shut off the engine, remove the key, and engage the parking brake. 6.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil and filter. Before each use or daily • • • • • Check the safety-interlock system. Clean and check the air-cleaner foam element. Check the engine-oil level. Inspect the blades. Inspect the grass deflector for damage. After each use • Clean the mower-deck housing.
Lubrication caution when servicing them. Only replace blades; do not straighten or weld them. • Keep your hands and feet away from moving Greasing the Bearings parts. If possible, do not make adjustments with the engine running. Service Interval: Every 25 hours—Grease all the lubrication points. • Keep all parts in good working condition and all hardware tightened, especially the blade-attachment bolts. Replace all worn or damaged decals. Grease Type: No. 2 lithium grease 1.
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away the muffler and other hot surfaces. Servicing the Air Cleaner Note: Service the air cleaner more frequently (every g020243 Figure 31 few hours) if operating conditions are extremely dusty or sandy. 1. Foam element 2. Paper element Removing the Foam and Paper Elements 6. 3. Knobs Separate the foam and paper elements. 1.
1. Install the foam filter onto the paper filter (Figure 31). 2. Install the foam and paper filter onto the air-cleaner housing. 3. Install the air-cleaner cover, and tighten the 2 knobs (Figure 30). Servicing the Engine Oil Engine-Oil Specifications Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) Crankcase Capacity: 1.4 L (47 fl oz) with oil filter Viscosity: See the table below.
g027477 Figure 35 6. g029369 Figure 34 5. Change the engine-oil filter (Figure 35). Note: Ensure the oil-filter gasket touches the engine, and then turn the filter an extra 3/4 turn. 31 Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 36).
g027478 Figure 37 Checking the Spark Plug Important: Do not clean the spark plug(s). Always replace the spark plug(s) when it has a black coating, worn electrodes, an oily film, or cracks. If you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means the air cleaner is dirty. Set the gap to 0.75 mm (0.03 inch). g193530 Figure 36 7. Dispose of the used oil at a recycling center.
Cleaning the Blower Housing Fuel System Maintenance Service Interval: Every 100 hours/Yearly (whichever comes first) DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you, others, and can damage property. To ensure proper cooling, ensure that the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Clean the cooling fins and external surfaces as necessary.
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. Wear protective clothing and use insulated tools.
Note: Retain all fasteners. 2. WARNING Note: Do not overcharge the battery. Incorrectly removing the cables from battery could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable. 5. 6. 7.
Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. Checking the Tire Pressure Fuse type: • Main—F1 (30 A, blade-type) Service Interval: Every 25 hours—Check tire pressure. • Charge Circuit—F2 (25 A, blade-type) 1. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause an uneven cut.
Belt Maintenance Releasing the Electric Brake Inspecting the Belts You can manually release the electric brake by rotating the link arms forward. Once the electric brake is energized, the brake resets. 1. Turn the key to the the battery. 2. Locate the shaft on the electric brake where the brake link arms are connected (Figure 45). 3. Rotate the shaft forward to release the brake. OFF Service Interval: Every 25 hours—Check the belts for wear or cracks.
g015129 Figure 47 Mower Decks with 1 Blade 1. Idler pulley 4. Spring 2. Mower belt 5. Engine pulley 3. Outside pulley 6. Spring-removal tool g014930 Figure 48 Mower Decks with 2 Blades 1. Idler pulley 4. Spring 2. Mower belt 5. Engine pulley 3. Outside pulley 6. Spring-removal tool 38 6. Route the new belt around the engine pulley and mower pulleys (Figure 47 and Figure 48). 7. Using a spring-removal tool (Toro Part No.
Mower Maintenance Servicing the Cutting Blades To ensure a superior quality of cut, keep the blades sharp. For convenient sharpening and replacement, keep extra blades on hand. g006530 Figure 49 Blade Safety A worn or damaged blade can break, and a piece of the blade could be thrown toward you or bystanders, resulting in serious personal injury or death. Trying to repair a damaged blade may result in discontinued safety certification of the product. 1. Cutting edge 3. Wear/slot forming 2.
g014973 g014973 Figure 51 Figure 53 1. Blade (in position for measuring) 1. Opposite blade edge (in position for measuring) 2. Level surface 3. Measured distance between blade and the surface (A) 2. Level surface 3. Second measured distance between blade and surface (B) 4. Rotate the same blade 180 degrees so that the opposing cutting edge is now in the same position (Figure 52). A.
2. Check the balance of the blade by putting it on a blade balancer (Figure 57). Note: If the blade stays in a horizontal position, the blade is balanced and can be used. Note: If the blade is not balanced, file some metal off the end of the sail area only (Figure 56). g000551 Figure 54 81 cm (32-Inch) Decks g000553 Figure 57 1. Blade 4. Blade bolt 5. Blade stiffener 1. Sail area of the blade 2. Blade 3. Curved washer 3. 2. Balancer Repeat this procedure until the blade is balanced.
2. 3. 4. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Set the height-of-cut lever to the middle position. Carefully rotate the blade(s) so that they are all side to side (Figure 58 and Figure 59). 7. Loosen the side locking nut. 8. Raise or lower the left side of the mower deck by rotating the rear locking nut (Figure 60).
4. Carefully rotate the blade(s) so they are facing front to rear (Figure 61 and Figure 62). g014634 Figure 63 g014631 Figure 61 Mower Decks with 1 Blade 1. Adjusting rod 1. Blade front to rear 2. Measure from the tip of the blade to the flat surface here. g009658 Figure 62 Mower Decks with 2 Blades 1. Blades front to rear 2. Measure from the tip of the blade to the flat surface here. 5.
Removing the Mower Deck 1. Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. 2. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Lower the height-of-cut lever to the lowest position. 4. Remove the hairpin cotter from the front support rod, and remove the rod from the deck bracket (Figure 64). g005077 Figure 65 1. Mower deck 2. Hanger bracket 3. Rear lift rod 7.
Replacing the Grass Deflector Service Interval: Before each use or daily—Inspect the grass deflector for damage. WARNING An uncovered discharge opening could allow the machine to throw objects toward you or bystanders, resulting in serious injury. Also, contact with the blade could occur. Never operate the machine without the grass deflector, the discharge cover, or the grass-collection system in place. 1.
Cleaning 8. Note: If the mower is not clean after 1 washing, Washing the Underside of the Mower Deck soak it and let it stand for 30 minutes. Then, repeat the process. 9. Service Interval: After each use—Clean the mower-deck housing. Important: You can wash the machine with a mild detergent and water. Do not pressure wash the machine. Avoid excessive use of water, especially near the control panel, under the seat, around the engine, hydraulic pumps, and motors.
Storage the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or methanol). Storage Safety Note: A fuel stabilizer/conditioner is most • Let the engine cool before storing the machine. • Do not store the machine or fuel near flames or effective when mixed with fresh fuel and used at all times. drain the fuel indoors. Cleaning and Storage 1. Disengage the blade-control switch (PTO), and engage the parking brake. 2.
Storing the Battery 1. Fully charge the battery. 2. Let the battery rest for 24 hours, then check the battery voltage. Note: If the battery voltage is below 12.6 V, repeat steps 1 and 2. 3. Disconnect the cables from the battery. 4. Check the voltage periodically to ensure that the voltage is 12.4 V or higher. Note: If the battery voltage is below 12.4 V, repeat steps 1 and 2. Battery Storage Tips • Store the battery in a cool, dry area in an upright position.
Troubleshooting Problem Possible Cause The fuel tank is showing signs of collapsing or the machine is frequently showing signs of running out of fuel. 1. The air-cleaner paper element clogged. The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine-blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3.
Problem The machine does not drive. The machine vibrates abnormally. The cutting height is uneven. The blades do not rotate. Possible Cause Corrective Action 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or broken. 3. The traction belts are off the pulleys. 4. The transmission has failed. 2. Contact an Authorized Service Dealer. 1. The cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. The blade mounting bolt is loose.
Schematics g036806 Electrical Schematic (Rev.