Service Manual

5-1
Table of Contents
Electrical
Twin Cylinder Engine Service Manual
February 2017 - Digital Edition
ELECTRICAL SYSTEM AND COMPONENTS
Table of Contents
Electrical System Components Exploded View................................................................
Spark Circuit.........................................................................................................................
Spark Plugs.....................................................................................................................
Ignition Coils...................................................................................................................
Charging System..................................................................................................................
Introduction.......................................................................................................................
Flywheel..........................................................................................................................
Stator (Alternator)...........................................................................................................
Voltage Regulator...........................................................................................................
Engine Wire Harness......................................................................................................
Charging System Testing....................................................................................................
OHM Resistance Test Across Leads.............................................................................
OHM Resistance Test to Ground...................................................................................
AC Volts Output at Leads...............................................................................................
Ignition Coil Testing.............................................................................................................
Ignition Coil Test.............................................................................................................
Testing Spark while Engine is Operating.....................................................................
Testing Spark using Electric Starter Only....................................................................
If No Spark is Present....................................................................................................
Voltage Regulator Testing...................................................................................................
Set Up..............................................................................................................................
Test 1 (Complete Circuit Test).......................................................................................
Test 2 (Circuit Test without Chassis Harness).............................................................
Test 3 (Only Voltage Regulator Test)............................................................................
Electric Starter Testing........................................................................................................
Bench Test.......................................................................................................................
Test on Engine................................................................................................................
5-2
5-3
5-3
5-3
5-4
5-4
5-4
5-4
5-4
5-4
5-5
5-5
5-6
5-7
5-8
5-8
5-10
5-11
5-11
5-12
5-12
5-12
5-13
5-14
5-15
5-15
5-15