Form No. 3394-483 Rev B TimeCutter® SW 3200 Riding Mower Model No. 74781—Serial No. 315000001 and Up g027913 Register at www.Toro.com.
Introduction WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. This machine is a ride-on, rotary-blade lawnmower intended to be used by homeowners in residential applications. It is primarily designed for cutting grass on well-maintained lawns. It is not designed for cutting brush, mowing grass and other growth alongside highways, or for agricultural uses.
Servicing the Fuses .................................................35 Drive System Maintenance .........................................36 Checking the Tire Pressure ......................................36 Releasing the Electric Brake .....................................36 Mower Maintenance ...................................................37 Servicing the Cutting Blades.....................................37 Leveling the Mower Deck ........................................40 Removing the Mower Deck ...
Safety • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove key before dismounting. Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions, and pay attention to the safety alert symbol , which means Caution, Warning, or Danger—“personal safety instruction.” Failure to comply with the instructions may result in personal injury or death.
Towing Safety • Be aware that loss of traction may occur going downhill. Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering. • Do not attach towed equipment except at the hitch point. • Follow the attachment manufacturer's recommendation • Always avoid sudden starting or stopping on a slope. If for weight limits for towed equipment and towing on slopes. Towed weight must not exceed the weight of the machine, operator, and ballast.
Toro Riding Mower Safety • Never interfere with the intended function of a safety device or to reduce the protection provided by a safety device. Check their proper operation regularly. The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards. • Keep the machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage fuel soaked debris.
Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3. Example of how to compare slope with folded edge.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7009 Manufacturer's Mark 1. Warning—don't operate the mower with the deflector up or removed; keep the deflector in place. 1. Indicates the blade is identified as a part from the original machine manufacturer. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts. 106-8717 1.
131-3620 121-2989 1. Bypass lever position for pushing the machine 1. Pedal position—forward 2. Bypass lever position for operating the machine 3. Pedal position—reverse 2. Pedal position—neutral Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or smoking. 7. Wear eye protection; explosive gases can cause blindness and other injuries 3. Caustic liquid/chemical burn hazard 4.
131-3955 1. On 2. Off 131-4036 1. Maximum drawbar pull 80 lbs (36 kg) 2. Read the Operator's Manual.
132-0870 1. Warning—read the Operator's Manual. 3. Bodily harm hazard—no riders; look behind you when mowing in reverse. 5. Ramp tipping hazard—when loading onto a trailer, do not use dual ramps; only use a single ramp wide enough for the machine and that has an incline less than 15 degrees; back up the ramp (in reverse) and drive forward off the ramp. 2. Cutting hazard of hand, mower blade; pinching hazard of hand, belt—keep hands and feet away from moving parts; keep all guards and shields in place.
1-0771 1. Choke 2. Fast 4. Slow 5. Power take-off (PTO), Blade control switch 3.
Product Overview 6 4 7 5 8 3 2 1 9 10 11 12 g027912 Figure 4 1. Traction-control pedal 4. Steering wheel 7. Engine 2. Height-of-cut lever 5. Control panel 8. Fuel-tank cap 11. Mower deck 3. SmartPark™ switch 6. Operator seat 9. Rear drive wheel 12. Front caster wheels 10. Key Choice® control Controls Become familiar with all controls in Figure 4 , Figure 5, and Figure 6 before you start the engine and operate the machine. 5 6 7 Figure 6 1. Operating–in–Reverse warning light 3.
Throttle/Choke Control SmartPark™ Switch The throttle and choke are combined into one control lever. The throttle controls the engine speed and it has a continuous variable setting from Slow to Fast. Engage the choke by moving the lever past the Fast setting until it stops (Figure 5). The parking brake is activated electronically. Engage the parking brake by one of the following actions: • Pressing the SmartPark™ switch to the ON position (Figure 5).
Operation Note: Determine the left and right sides of the machine from the normal operating position. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and others and can damage property. • Always place gasoline containers on the ground away from your vehicle before filling.
Checking the Engine-Oil Level Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel stabilizer at all times. Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine-Oil Level (page 29). Filling the Fuel Tank Breaking in a New Machine Note: Ensure that the engine is shut off and the motion controls are in the parked position.
Think Safety First CAUTION This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure. Operating Safety Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets, or bystanders avoid injury. Wear hearing protection when operating this machine. DANGER The use of protective equipment for eyes, ears, hands, feet, and head is recommended.
Understanding the Safety-Interlock System Note: The engine should remain running. 9. Return to the seat, disengage the parking brake by pushing the SmartPark switch to the OFF position. WARNING Note: The engine should remain running. If safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly causing personal injury. 10. Raise from the seat. Note: The brake should automatically engage and the engine should remain running.
Starting the Engine Operating the Parking Brake (SmartPark™) Note: It may be necessary to hold the lever against the stop, in the CHOKE position, while trying to start the engine. The parking brake is activated electronically. Note: A warm or hot engine may not require choking. Engage the parking brake by one of the following actions: Important: Do not engage the starter for more than 5 seconds at a time. Engaging the starter motor for more than 5 seconds can damage the starter motor.
Driving Forward or Backward Disengaging the Blades 1. Move the throttle to the FAST position. 2. Release the parking brake. Refer to Operating the Parking Brake (SmartPark™) (page 19). 3. Place your foot onto the traction-control pedal and slowly press the top of the pedal to go forward, or press on the bottom of the pedal to move backward (Figure 13). g027247 Note: The farther you move the pedal in either direction, the faster the machine will move in that direction. Figure 12 1. Control panel 2.
Mowing in Reverse Adjusting the Height-of-Cut The machine has an interlock feature that prevents the mower deck from mowing while the machine is traveling in reverse. If you shift into reverse with the PTO engaged, the PTO will stop. If you need to mow while in reverse gear, you can temporarily deactivate this interlock. Note: The transport position is the highest height-of-cut position or cutting height 115 mm (4.5 inches) as shown in Figure 14.
Pushing the Machine by Hand Positioning the Seat A Important: Always push the machine by hand. Do not tow the machine, because damage may occur. B This machine has an electric-brake mechanism, and to push the machine, the ignition key needs to be in the RUN position. The battery needs to be charged and functioning for the electric brake to be disengage. Pushing the Machine 1. Park the machine on a level surface, and disengage the blade-control switch. C 2.
Operating the Machine Move the bypass levers rearward through the key hole and down to lock them in place as shown in Figure 17. Note: Ensure this is done for each lever. Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
Loading the Machine 1 Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Back up ramps and drive forward down ramps (Figure 19). Figure 19 1. Back up ramps 2 2. Drive forward down ramps Important: Do not use narrow individual ramps for each side of the machine. 6 Ensure the ramp is long enough so that the angle with the ground does not exceed 15 degrees (Figure 20).
Stopping Operating Tips If the machine's forward motion must be stopped while mowing, a clump of grass clippings may drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged or you can disengage the mower deck while moving forward. Using the Fast Throttle Setting For best mowing and maximum air circulation, operate the engine at the Fast throttle position.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil and filter. Before each use or daily • • • • • Clean and check the air cleaner foam element. Check the engine oil level. Check the air intake and cooling areas, and clean as necessary. Check the cutting blades. Inspect the grass deflector for damage.
Lubrication Raising the Front of the Machine Greasing the Bearings If the front of the machine needs to be raised, use the very front edge as show in Figure 21. Service Interval: Every 25 hours—Grease all the lubrication points. Important: To prevent damage to the steering mechanism, ensure the very front edge of the machine is used for jacking points. Grease Type: No. 2 general purpose, lithium-base grease 1. Park the machine on a level surface, and disengage the blade-control switch. 2.
Engine Maintenance Servicing the Air Cleaner Service Interval: Before each use or daily—Clean and check the air cleaner foam element. Every 50 hours—Replace the air cleaner paper element. 3 Note: Service the air cleaner more frequently if the operating conditions are extremely dusty or sandy. g020243 Removing the Foam and Paper Elements Figure 25 1. Foam element 2. Paper element 1. Disengage the blade-control switch (PTO). 6. Separate the foam and paper elements. 2.
Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or higher) A B C D Crankcase Capacity: 1.0 L (34 oz) when you do not change the filter; 1.05 L (36 oz) when you change the filter. Viscosity: See the table below. SAE 30 E SAE 5W -30, 10W -30 SYNTHETIC 5W -20, 5W -30, 10W -30 F g029683 G H Figure 26 Checking the Engine-Oil Level Service Interval: Before each use or daily I Note: Check the oil when the engine is cold.
Changing the Engine Oil and Filter Service Interval: After the first 5 hours A B C D E F G H Every 100 hours (change it more often under a heavy load or in high temperatures). Every 100 hours Note: Change the engine-oil filter more frequently when the operating conditions are extremely dusty or sandy. 1. Park the machine, so that the right side is slightly lower than the left side, to ensure that the oil drains completely. 2. Disengage the blade-control switch (PTO). 3.
5. Remove the engine-oil filter (Figure 29) 6. Slowly pour approximately 80% of the specified amount of oil into the fill hole (Figure 30). Note: Ensure the oil-filter gasket touches the engine, and then turn the filter an extra 3/4 turn. 7. Check the oil level; refer to Figure 30.
Servicing the Spark Plug Installing the Spark Plug Service Interval: Every 50 hours—Check the spark plug. Tighten the spark plug to 20 N-m (15 ft-lb). Every 100 hours—Replace the spark plug. B A Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap. Install a new spark plug if necessary.
Servicing the Emissions Filter Fuel System Maintenance Service Interval: Every 100 hours/Yearly (whichever comes first) Note: This machine is equipped with a maintenance free emissions canister and a serviceable emissions filter. Replacing the In-Line Fuel Filter Locate the emissions filter and replace it with a new one (Figure 35). Service Interval: Every 100 hours—Replace the in-line fuel filter. Never install a dirty filter if it is removed from the fuel line. 1.
Electrical System Maintenance WARNING Incorrect battery-cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Charging the Battery Servicing the Fuses Service Interval: Before storage—Charge the battery and disconnect battery cables. The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. 1. Remove the battery from the chassis; refer to Removing the Battery (page 34). Fuse type: 2. Charge the battery for a minimum of 1 hour at 6 to 10 amps.
Releasing the Electric Brake Drive System Maintenance The electric brake releases by manually rotating the link arms forward. Once the electric brake is energized the brake will reset. Checking the Tire Pressure To release the brake: 1. Turn the ignition key to the OFF position or disconnect the battery. Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause uneven cut.
Mower Maintenance Inspecting the Blades Service Interval: Before each use or daily—Check the cutting blades. Servicing the Cutting Blades 1. Inspect the cutting edges (Figure 41). Maintain sharp blades throughout the cutting season, because sharp blades cut cleanly without tearing or shredding the grass blades. Tearing and shredding turns grass brown at the edges, which slows growth, and increases the chance of disease.
3. Measure from the tip of the blade to the flat surface (Figure 43). 1 1 G009680 3 2 G009680 3 Figure 45 2 1. Opposite blade edge (in position for measuring) Figure 43 2. Level surface 3. Second measured distance between blade and surface (B) 1. Blade (in position for measuring) 2. Level surface 3. Measured distance between the blade and the surface (A) A.
Removing the Blades 2. Check the balance of the blade by putting it on a blade balancer (Figure 48). The blades must be replaced if a solid object is hit, if the blade is out of balance, or if the blade is bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.
Leveling the Mower Deck 8. Raise or lower the left side of the mower deck by rotating the rear nut. (Figure 50). Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn. Note: Rotate the rear nut clockwise to raise the mower deck; rotate the rear nut counter-clockwise to lower the mower deck.
Adjusting the Front-to-Rear Blade Slope Check the front-to-rear blade slope any time you install the mower. If the front of the mower is more than 7.9 mm (5/16 inch) lower than the rear of the mower, adjust the blade level using the following instructions: 1. Park the machine on a level surface and disengage the blade-control switch. 3 2. Set the parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 1 3.
Removing the Mower Deck 1. Park the machine on a level surface and disengage the blade-control switch. 2. Set the parking brake, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Lower the height-of-cut lever to the lowest position. 2 4. Remove the hairpin cotter from the front support rod, and remove the rod from the deck bracket (Figure 53). Carefully lower the front of the mower deck to the ground. 2 3 1 G015338 Figure 54 1.
Replacing the Grass Deflector 9. Secure rear end of rod into the mower with a nut (3/8 inch) as shown in Figure 55. Service Interval: Before each use or daily—Inspect the grass deflector for damage. Important: The grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position. WARNING An uncovered discharge opening could allow the lawn mower to throw objects in the operator's or bystander's direction and result in serious injury.
Mower Belt Maintenance 2 5 3 Servicing the Mower Belt Inspecting the Belts 1 Service Interval: Every 25 hours—Check the belts for wear/cracks. 4 Check the belts for cracks, frayed edges, burn marks, or any other damage. Replace damaged belts. Replacing the Mower Belt Squealing when the belt is rotating, blades slipping when cutting grass, frayed belt edges, burn marks, and cracks are signs of a worn mower belt. Replace the mower belt if any of these conditions are evident. 1.
Cleaning Cleaning Under the Front of the Machine Service Interval: After each use—Check and clean the front of the mower. Remove debris under the front of the machine with compressed air or by hand with a brush (Figure 57). Note: Do not use water to clean under the front of the machine, this can cause build up of debris. Figure 58 1. Washout fitting 3. O-ring 2. Hose 4. Coupling 4. Lower the mower to the lowest height-of-cut. 5. Sit on the seat and start the engine. 6.
Storage plug(s) removed from the engine, pour 2 tablespoons of engine oil into the spark plug hole. Use the starter to crank the engine and distribute the oil inside the cylinder. Install the spark plug(s). Do not install the wire on the spark plug(s). Cleaning and Storing the Machine 12. Clean any dirt and chaff from the top of the mower. 1. Disengage the blade-control switch, move the motion controls outward to the park position, stop the engine, and remove the key. 13.
Troubleshooting Problem The engine overheats. Possible Cause 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine-blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3. Remove the obstruction from the cooling fins and air passages. 5. Dirt, water, or stale fuel is in the fuel system. The starter does not crank.
Problem The cutting height is uneven. Possible Cause 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. A cutting blade(s) is/are bent. 3. The mower is not level. 2. Install a new cutting blade(s). 3. Level the mower from side-to-side and front-to-rear. 4. Adjust the anti-scalp wheel height. 5. Clean the underside of the mower. 6. Adjust the tire pressure. 7. Contact an Authorized Service Dealer. 4. 5. 6. 7. The blades do not rotate. Corrective Action An anti-scalp wheel is not set correctly.
Schematics Electrical Diagram (Rev.
Notes: 50
Notes: 51
The Toro Total Coverage Warranty TimeCutter and TITAN Mowers Limited Warranty (see warranty periods below) Conditions and Products Covered Pages of your telephone directory (look under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
