Setup Instructions

ManualsBrandsToro ManualsRiding EquipmentToro 74945CP

FormNo.3362-716RevD

ZMaster

G3Mowers

forInternationalZMaster

G3Mowers

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Removepartsfromthecrate.

Nopartsrequired

–

Checkthetirepressure.

Rearwheels2Installthedrivewheels.

RolloverProtectionSystemKit(ROPS)

InstalltheRolloverProtectionSystem

(ROPS).

Seat

Seatplate

Flangenuts(3/8inch)

Spacers(3/8inch)

Installtheseat(Modelsthathaveaxed

ornonipupseat).

Seat

Flangenuts(3/8inch)

Longspacers(deluxeseatsonly)

Shortspacers(deluxeseatsonly)

Installtheseat(Modelsthathavea

TiltingorFlipUpSeat).

Nopartsrequired

–

Checktheseatbelt.

Rightcontrollever1

Leftcontrollever

Bolt(3/8x1inch)(2areassembled)

Nut(3/8inch)(2areassembled)

Installthemotioncontrollevers.

Carriagebolt(3/8x1-1/2inches)

Flangelocknut(3/8inch)

Installtheliftassistpedal.

Aircleanercap1

Hoseclamp1

Installtheaircleanercap.

Clamp

Wingnut(1/4inch)

Batteryholddown2

InstallaBattery(Modelnumbersthat

endwithCPonly)

Nopartsrequired

–

Chargethebattery.

Nopartsrequired

–

Checktheengineoillevel.

Nopartsrequired

–

Addfueltothemachine.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tube

Checkthemachineforgrease.

Nopartsrequired

–

Preparethesidedischargechute.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Summary of content (16 pages)

PAGE 1
Form No. 3362-716 Rev D Z Master® G3 Mowers for International Z Master® G3 Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Use No parts required – Remove parts from the crate. No parts required – Check the tire pressure. Rear wheels 2 Install the drive wheels. Rollover Protection System Kit (ROPS) 1 Install the Rollover Protection System (ROPS).
PAGE 2
Procedure Description Use Qty. 17 No parts required – Check the machine before delivery to the customer. 18 Operator’s Manual Engine Owner’s Manual Operator training material Key 1 1 1 2 Delivering the machine to the customer. 1 3 Removing Parts from the Crate Raising the Machine Up and Installing the Drive Wheels No Parts Required Parts needed for this procedure: Procedure 2 Remove the tires, the seat and the Rollover Protection System (ROPS) Kit from the shipping crate.
PAGE 3
. Remove the wheel nuts from both sides of the vehicle and remove the right angle retaining plate. Discard the screws and retaining plate. 5 4. Mount the wheels with the valve stem to the outside and secure them with the wheel nuts previously removed. Installing the Seat (Models that have a fixed or non flip up seat) 5. Torque the wheel nuts to 95 ft-lb (128 N·m). 6. Remove the jack-stands.
PAGE 4
Figure 6 3. Secure the seat plate to the seat with 4 spacers and 4 flange nuts (3/8 inch). Figure 8 1. Harness connector 2. Flange nuts 6 Installing the Seat (Models that have a tilting or flip up seat) Parts needed for this procedure: Figure 7 4. Plug the harness connector into the seat switch located under the seat towards the front. 1 Seat 4 Flange nuts (3/8 inch) 2 Long spacers (deluxe seats only) 4 Short spacers (deluxe seats only) Procedure 5.
PAGE 5
7 Checking the Seat Belt No Parts Required Procedure Important: Ensure the bolt torque is set between 49 to 61 ft-lb (67 to 83 N-m). The seat belt angle and the seat belt bolt torque need to be checked before operating. 1. Check the angle of the seat belt compared to the bottom of the seat. The angle needs to be 47 degrees. See (Figure 11) 2. If needed, set the seat belt to the correct angle. 3. Check and set the bolt torque between 49 to 61 ft-lb (67 to 83 N-m).
PAGE 6
8 Installing the Motion Control Levers Parts needed for this procedure: 1 Right control lever 1 Left control lever 4 Bolt (3/8 x 1 inch) (2 are assembled) 4 Nut (3/8 inch) (2 are assembled) Procedure Figure 13 1. Rotate the motion control levers to the upright position. Note: If the machine is not properly tracking, refer to Adjusting the Tracking in your Operator’s Manual. 2. Loosely install the control levers on the outside of the posts, using 4 bolts and 4 nuts.
PAGE 7
1 2 Figure 15 2. Remove the air cleaner cap from the machine. 3. Install the hose clamp onto the air cleaner cap. g016346 3 Figure 14 1. Lift assist pedal 3. Carriage bolt (3/8 x 1-1/2 inches) 2. Flange locknut (3/8 inch) 10 Figure 16 4. Install the air cleaner cap onto the air cleaner and secure it with the hose clamp. Installing the Air Cleaner Cap Parts needed for this procedure: 1 Air cleaner cap 1 Hose clamp Procedure Note: Not all units come with a heavy duty air cleaner.
PAGE 8
Charge the battery. Refer to the Operator’s Manual for instructions. 11 Installing a Battery (Model numbers that end with CP only) Parts needed for this procedure: 1 Clamp 2 Wing nut (1/4 inch) 2 Battery hold down Figure 18 Procedure 1. Purchase a 12V battery. 13 Models with a 29hp engine and below require a battery with a minimum of 260 CCA. Checking the Engine Oil Level Models with a 30hp engine and higher require a battery with a minimum of 340 CCA. No Parts Required 2.
PAGE 9
1 2 Figure 20 3 2. Check the grease for the pump drive belt idler arm. 4 G008942 Figure 19 15 Figure 21 Checking the Machine for Grease Parts needed for this procedure: 1 tube Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure 1. Check the grease for the three spindle bearings and the idler pulley. If needed, add grease until it comes out of the lower seals.
PAGE 10
6 16 2 4 7 Checking the Side Discharge Chute 3 No Parts Required 1 Procedure 5 If there are plastic ties holding the side discharge chute up, remove them and lower the chute into place. g015594 Figure 22 1. Bolt 2. Spacer 3. Locknut 4. Spring An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury or death. Also, contact with the blade could occur.
PAGE 11
17 Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures. Initial Check Procedure Check the tire pressure. Check the level of the mower. Check that all mower spindles are greased. Check the engine oil level.
PAGE 12
18 Delivering the Machine to the Customer Parts needed for this procedure: 1 Operator’s Manual 1 Engine Owner’s Manual 1 Operator training material 2 Key Procedure At delivery, Fill in the model and serial number and complete the items listed in the following table and initial each when finished. Model No. Serial No.
PAGE 13
Dealer Initial Customer Initial Check Procedure Show the customer where the following features are located and how they function: • Hour meter/ Safety Interlock Symbols/ Battery Indicator/ Fuel Gauge • Fuel tank cap(s) • Oil fill cap/Oil dipstick • Spark plug(s) • Engine oil filter • Engine oil drain • Fuel filter(s) • Air filter • Radiator coolant (if applicable) • Hydraulic fluid reservoir • Hydraulic filter • Battery • Ignition switch • Throttle lever • Choke (if applicable
PAGE 14
Notes: 14
PAGE 15
Notes: 15
PAGE 16