Form No. 3441-918 Rev A TimeCutter® 5000C or 5475C Riding Mower Model No. 75753—Serial No. 406740000 and Up Model No. 75757—Serial No. 407700000 and Up Register at www.Toro.com.
It is a violation of California Public Resource Code Section 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order or the engine is constructed, equipped, and maintained for the prevention of fire. its intended use could prove dangerous to you and bystanders.
• Danger indicates an imminently hazardous Maintenance ........................................................... 29 Maintenance Safety.......................................... 29 Recommended Maintenance Schedule(s) ........... 29 Pre-Maintenance Procedures .............................. 31 Raising the Machine ......................................... 31 Lubrication .......................................................... 31 Greasing the Bearings ......................................
Safety This machine has been designed in accordance with ANSI B71.1-2017. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury or death. • Read and understand the contents of this Operator’s Manual before starting the engine. • Keep bystanders and children away. • Do not allow children or untrained people to operate or service the machine.
Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. Align this edge with a vertical surface, a tree, building, fence pole, etc. 3.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or smoking 7. Wear eye protection; explosive gases can cause blindness and other injuries. 3. Caustic liquid/chemical burn hazard 4.
decal121-2989b 121-2989 1. Bypass lever position for pushing the machine 2. Bypass lever position for operating the machine decal139-2388 139-2388 1. Slow 2. Hauling 3. Fast decal132-0872 132-0872 1. Thrown object hazard—keep bystanders away from the machine. 3. Severing hazard of hand or foot—keep away from moving parts. 2. Thrown object hazard, raised deflector—do not operate the machine with an open deck; use a bagger or a deflector. 4.
decal139-2395 139-2395 1. Parking brake 4. Neutral 2. Fast 3. Slow 5. Reverse 6. Traction controls Decal 139-2397 is for models with MyRide Only. decal139-2397 139-2397 decal139-2392 139-2392 decal142-5864 142-5864 decal139-2394 139-2394 1. Traction controls 2. Fast 3. Slow 4. Neutral 5. Reverse 6.
Decal 132-0869 is for models with MyRide Only. decal132-0869 132-0869 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
Decal 135-3295 is for models without MyRide only. decal135-3295 135-3295 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
Product Overview g298516 Figure 4 1. Engine 4. Motion-control levers 7. Deck-lift pedal 10. Rear drive wheel 2. Operator seat 5. Front caster wheel 8. Height-of-cut lever 11. Control panel 3. Fuel-tank cap 6. Smart Speed™ lever 9. Deflector 12.
g299962 Figure 5 Models without MyRide 1. Deck-lift pedal 4. Motion-control levers 7. Fuel-tank cap 2. Smart Speed™ lever 5. Control panel 8. Anti-scalp roller 3. Height-of-cut lever 6. Engine 9. Front caster wheel 12 10.
Controls Park Position Become familiar with all the controls before you start the engine and operate the machine. Move the motion-control levers outward from the center to the PARK position when exiting the machine to engage the electric brake (Figure 22). Always position the motion-control levers into the PARK position when you stop the machine or leave it unattended.
Height-of-Cut Lever Operation Use the height-of-cut lever to lower and raise the deck from the seated position. Moving the lever up (toward you) raises the deck from the ground and moving the lever down (away from you) lowers the deck toward the ground. Adjust the height-of-cut only while the machine is not moving (Figure 26). Note: Determine the left and right sides of the machine from the normal operating position.
Fuel Safety compartment to help prevent fires. Clean up oil or fuel spills. • Fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Adding Fuel – To prevent a static charge from igniting the fuel, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object. Recommended Fuel – Fill the fuel tank outdoors on level ground, in an open area, and when the engine is cold.
Understanding the Safety-Interlock System The safety-interlock system is designed to prevent the engine from starting unless: • The blade-control switch (PTO) is disengaged. • The motion-control levers are in the PARK position. The safety-interlock system also is designed to shut off the engine whenever the control levers are out of the PARK position and you rise from the seat. Testing the Safety-Interlock System Test the safety-interlock system before you use the machine each time.
Adjusting the MyRide™ Suspension System Positioning the Seat The seat can move forward and backward. Position the seat where you have the best control of the machine and are most comfortable (Figure 9 or Figure 10). Machines with MyRide Only The MyRide™ suspension system adjusts to provide a smooth and comfortable ride. Position the suspension system where you are most comfortable. The slots for the suspension adjustment have detent positions for reference.
Adjusting the Motion-Control Levers During Operation During Operation Safety Adjusting the Height General Safety You can adjust the motion-control levers higher or lower for maximum comfort (Figure 12). • The owner/operator can prevent and is responsible • • • g333847 Figure 12 • Adjusting the Tilt You can adjust the motion-control levers forward or rearward for your comfort. 1. Loosen the upper bolt holding the control lever to the control-arm shaft. 2.
• Before backing up or turning the machine, look – Shut off the engine and remove the key. down and all around for small children. – Wait for all moving parts to stop. • Do not carry children on the machine, even when • Operate the engine only in well-ventilated areas. the blades are not moving. Children could fall off and be seriously injured or prevent you from safely operating the machine.
Operating the Mower Blade-Control Switch (PTO) • Use extra care while operating with accessories or • attachments, such as grass-collection systems. These can change the stability of the machine and cause a loss of control. Follow directions for counterweights. If possible, keep the deck lowered to the ground while operating on slopes. Raising the deck while operating on slopes can cause the machine to become unstable.
Operating the Throttle Starting the Engine You can move the throttle control between the FAST and SLOW positions (Figure 19). Note: A warm or hot engine may not require choking. Always use the FAST position when engaging the PTO. than 5 seconds at a time. Engaging the starter motor for more than 5 seconds can damage the starter motor. If the engine fails to start, wait 10 seconds before operating the engine starter again.
Driving the Machine Shutting Off the Engine 1. Disengage the blades by moving the blade-control switch to the OFF position (Figure 18). 2. Move the motion-control levers outward to the PARK position. 3. Move the throttle lever to the SLOW position and let the engine idle for 1 minute. 4. The drive wheels turn independently, powered by hydraulic motors on each axle. You can turn 1 side in reverse while you turn the other forward, causing the machine to spin rather than turn.
Driving Backward 1. Move the levers to the center, unlocked position. 2. To go backward, slowly pull the motion-control levers rearward (Figure 24). 2. Disengage the blade-control switch. 3. Adjust the lever to the desired position. The following are only recommendations for use. Adjustments vary by grass type, moisture content, and the height of the grass.
Using the Side Discharge Adjusting the Height of Cut The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. Note: The transport position is the highest height-of-cut position or cutting height at 114 mm (4-1/2 inches) as shown in Figure 26. You can adjust the height of cut from 38 to 114 mm (1-1/2 to 4-1/2 inches) in 13 mm (1/2 inch) increments. The height of cut is controlled by the lever located to the right of the operating position (Figure 26).
Adjusting the Anti-Scalp Rollers Operating Tips Using the Fast Throttle Setting Whenever you change the height of cut, adjust the height of the anti-scalp rollers. For best mowing and maximum air circulation, operate the engine at the FAST position. Air is required to thoroughly cut grass clippings, so do not set the height-of-cut so low as to totally surround the mower deck in uncut grass.
After Operation drop onto your lawn. To avoid this, move onto a previously cut area with the blades engaged or you can disengage the mower deck while moving forward. After Operation Safety Keeping the Underside of the Mower Deck Clean General Safety Clean clippings and dirt from the underside of the mower deck after each use. If grass and dirt build up inside the mower deck, cutting quality will eventually become unsatisfactory.
5. Transporting the Machine Turn the ignition key on and disengage the parking brake by moving 1 motion-control lever out of the PARK position. Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury.
1. If using a trailer, connect it to the towing vehicle and connect the safety chains. 2. If applicable, connect the trailer brakes and lights. 3. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 29). 4. Back the machine up the ramp (Figure 30). g027995 Figure 30 1. Back the machine up the ramp. 2. Drive the machine forward down the ramp. 5. Shut off the engine, remove the key, and engage the parking brake. 6.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Maintenance Safety • Never tamper with safety devices. Check their proper operation regularly. • If you leave the key in the switch, someone could • • • • • accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you perform any maintenance. Before you leave the operator’s position, do the following: – Park the machine on a level surface.
Maintenance Service Interval Every 300 hours Before storage Maintenance Procedure • Check and adjust the valve clearance. Contact an Authorized Service Dealer. • Charge the battery and disconnect the battery cables. • Perform all maintenance procedures listed above before storage. • Paint any chipped surfaces. CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders.
Pre-Maintenance Procedures Lubrication Raising the Machine Service Interval: Every 25 hours—Grease the caster wheel bearings. Use jackstands to support the machine when you raise it. Grease Type: No. 2 lithium grease Greasing the Bearings 1. Supporting the machine on the lower muffler shield (Figure 32) may damage the shield and cause the machine to fall, injuring you or bystanders.
Engine Maintenance Servicing the Paper Air-Cleaner Element Engine Safety Service Interval: Every 100 hours or yearly, whichever comes first—Replace the paper air-cleaner element (more often in dirty or dusty conditions). • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. Allow engine components to cool before performing maintenance. Do not change the engine governor speed or overspeed the engine. • 1.
Servicing the Engine Oil Engine-Oil Specifications Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Crankcase Capacity: 1.8 L (61 fl oz); without filter; 2.1 L (70 fl oz) with filter Viscosity: See the table below. g331234 Figure 35 g307458 Figure 36 Checking the Engine-Oil Level Service Interval: Before each use or daily Changing the Engine Oil Note: Check the oil when the engine is cold. Service Interval: After the first 8 hours—Change the engine oil.
Changing the Engine-Oil Filter Service Interval: Every 200 hours—Change the engine-oil filter (more often in dirty or dusty conditions). 1. Drain the oil from the engine; refer to Checking the Engine-Oil Level (page 33). 2. Change the engine-oil filter (Figure 39). g027539 Figure 37 5. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 38).
Servicing the Spark Plug Service Interval: Every 100 hours Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap. Install a new spark plug if necessary. g206628 Figure 41 Type of Spark Plug: NGK® BPR4ES Air Gap: 0.75 mm (0.03 inch) Installing the Spark Plug Removing the Spark Plug 1.
Fuel System Maintenance DANGER g027590 In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Refer to Fuel Safety (page 15) for a complete list of fuel related precautions. Replacing the In-Line Fuel Filter Service Interval: Every 100 hours—Replace the in-line fuel filter. Never install a dirty filter after removing it from the fuel line. 1.
Electrical System Maintenance WARNING Incorrectly removing the cables from battery could damage the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • Disconnect the battery before repairing the • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. machine. Disconnect the negative terminal first and the positive last.
Charging the Battery Servicing the Fuses Service Interval: Before storage—Charge the battery and disconnect the battery cables. The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or short. 1. 2. Remove the battery from the chassis; refer to Removing the Battery (page 37). Fuse type: Charge the battery for a minimum of 1 hour at 6 to 10 A.
Drive System Maintenance Releasing the Electric Brake Checking the Tire Pressure You can manually release the electric brake by rotating the link arms forward. Once the electric brake is energized, the brake resets. Service Interval: Every 25 hours—Check tire pressure. 1. Turn the key to the the key. Maintain the air pressure in the front and rear tires as specified. Uneven tire pressure can cause an uneven cut. Check the pressure at the valve stem (Figure 47).
3. Belt Maintenance Locate the tracking-adjustment bolt near the motion-control lever on the particular side that needs adjusting (Figure 49). Inspecting the Belts Note: Raise the seat for easier access to the adjustment bolt. 4. Service Interval: Every 25 hours—Check the belts for wear or cracks. Rotate the bolt to decrease the speed for that particular wheel. Replace the belt if it is worn.
7. Route the new belt around the engine pulley and mower pulleys (Figure 52). 8. Using a spring-removal tool (Toro Part No. 92-5771), install the idler spring over the deck hook and place tension on the idler pulley and the mower belt (Figure 52). 9. Tighten the nut securing the wire form to the idler pulley (Figure 51). Note: Position the wire form against the idler arm as shown in Figure 51. 10. g336421 Figure 51 3. Idler pulley 1. Wire form 2. Nut 6. Using a spring-removal tool (Toro Part No.
Mower Maintenance Blade Safety • Inspect the blades periodically for wear or damage. • Use care when checking the blades. Wrap the blades or wear gloves, and use caution when servicing the blades. Only replace or sharpen the blades; never straighten or weld them. g006530 Figure 53 • On multi-bladed machines, take care as rotating one blade can cause other blades to rotate. 1. Cutting edge 3. Wear/slot forming 2. Curved area 4.
g014973 g014973 Figure 55 Figure 57 1. Blade (in position for measuring) 1. Opposite blade edge (in position for measuring) 2. Level surface 3. Measured distance between blade and the surface (A) 2. Level surface 3. Second measured distance between blade and surface (B) 4. Rotate the same blade 180 degrees so that the opposing cutting edge is now in the same position (Figure 56). A.
Installing the Blades 1. Install the blade onto the spindle shaft (Figure 58). Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting. g027833 3. Curved washer 4. Blade bolt 3. Torque the blade bolt to 81 to 108 N∙m (60 to 80 ft-lb). Check to ensure that the mower deck is level any time you install the mower or when you see an uneven cut on your lawn.
g296913 Figure 61 1. Blades side to side g296914 Figure 62 3. Measure from the tip of the blade to the flat surface here. 1. Blades front to rear 2. Outside cutting edges 2. Outside cutting edges Checking the Front-to-Rear Blade Slope Leveling from Side to Side Check the front-to-rear blade level any time you install the mower. If the front of the mower is more than 7.9 mm (5/16 inch) lower than the rear of the mower, adjust the blade level. 1.
g294195 Figure 65 8. Install the washer and hairpin cotter (Figure 64). 9. Repeat steps 6 through 8 for the other side of the machine. 10. Check the side-to-side level again; repeat this procedure until the measurements are correct. 11. Continue leveling the mower deck by checking the front-to-rear blade slope; refer to Checking the Front-to-Rear Blade Slope (page 45). g298028 Figure 63 1. Wood block—6.6 cm (2-5/8 inches) thick 6. 2. Wood block—7.
6. 3. To lower the front of the mower, loosen the adjustment nut. 4. After adjustment, check the front-to-rear slope again, continue adjusting the nut until the front blade tip is 1.6 to 7.9 mm (1/16 to 5/16 inch) lower than the rear blade tip; refer to Checking the Front-to-Rear Blade Slope (page 45). 5. When the front-to-rear blade slope is correct, check the side-to-side level of the mower again; refer to Checking the Side-to-Side Level (page 44).
7. Repeat steps 5 and 6 for the other side of the machine. 6. Place the spring on the rod, with end wires down, and between the grass deflector brackets. 8. Attach the front support rod to the mower deck with the clevis pin and hairpin cotter (Figure 67). 7. Slide the rod through the second grass-deflector bracket (Figure 69). 9. Install the mower belt onto the engine pulley; refer to Replacing the Mower Belt (page 40). 8.
Cleaning 7. Disengage the blade-control switch, shut off the engine, remove the key, and wait for all moving parts to stop. Washing the Underside of the Mower Deck 8. Turn the water off and remove the coupling from the washout fitting. Note: If the mower is not clean after 1 washing, Service Interval: After each use—Clean the mower-deck housing. soak it and let it stand for 30 minutes. Then repeat the process. 9. Important: You can wash the machine with a mild detergent and water.
Storage 11. Check the condition of the blades; refer to Servicing the Cutting Blades (page 42). Storage Safety 12. Prepare the machine for storage for over 30 days as follows: • Shut off the engine, remove the key, and wait for all moving parts to stop before you leave the operator’s position. Allow the machine to cool before adjusting, servicing, cleaning, or storing it. A. Add fuel stabilizer/conditioner to fresh fuel in the tank. Follow mixing instructions from the fuel stabilizer manufacturer.
Storing the Battery 1. Fully charge the battery. 2. Let the battery rest for 24 hours, then check the battery voltage. Note: If the battery voltage is below 12.6 V, repeat steps 1 and 2. 3. Disconnect the cables from the battery. 4. Check the voltage periodically to ensure that the voltage is 12.4 V or higher. Note: If the battery voltage is below 12.4 V, repeat steps 1 and 2. Battery Storage Tips • Store the battery in a cool, dry area in an upright position.
Troubleshooting Problem Possible Cause The fuel tank is showing signs of collapsing or the machine is frequently showing signs of running out of fuel. 1. The air-cleaner paper element clogged. The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 3. The cooling fins and air passages under the engine-blower housing are plugged. 4. The air cleaner is dirty. 2. Add oil to the crankcase. 3.
Problem The machine does not drive. The machine vibrates abnormally. The cutting height is uneven. The blades do not rotate. Possible Cause Corrective Action 1. The bypass valves are open. 1. Close the tow valves. 2. The traction belts are worn, loose, or broken. 3. The traction belts are off the pulleys. 4. The transmission has failed. 2. Contact an Authorized Service Dealer. 1. The cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. The blade mounting bolt is loose.
Schematics g307974 Electrical Diagram—139–2356 (Rev.
Notes:
California Proposition 65 Warning Information What is this warning? You may see a product for sale that has a warning label like the following: WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov. What is Prop 65? Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California.
