Form No. 3327–580 Rev A Quiet Collector Wheel Horse Lawn and Garden Tractor Attachment Model No. 78200—Serial No.
Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety and Instruction Decals . . . . . . . . . . . . . . . . . Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Quick Hitch . . . . . . . . . . . . . . . . . . . Installing the Collector Drive . . . . . . . . . . . . .
Safety The following list contains safety information specific to Toro products and other safety information you must know. • Become familiar with the safe operation of the equipment ant with the operator controls, and safety signs. • Use extra care with grass catchers or other attachments. These can change the operating characteristics and the stability of the machine. • Follow the manufacturer’s recommendations for adding or removing wheel weights or counterweights to improve stability.
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-2655 1. Warning—do not touch or approach moving belts; remove the ignition key and read the instructions before servicing or performing maintenance. 98-3679 1. Squeeze the lever. 2. Raise the handle to the dump position. 3. Release the lever. 4. Lower the handle to dump the grass clippings. 106-2654 1. 2. 3. 4. 5.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to verify all parts have been shipped. DESCRIPTION QTY. Quick hitch 1 Tow hitch extension 1 Locknut, 1/2 in. 4 Locknut, 3/8 in. 2 Carriage Bolt, 3/8 x 1 in. 2 Carriage Bolt, 1/2 x 1–1/4 in. 2 Jack shaft assembly 1 Bolt, 1/4 x 1 in. 2 Locknut, 1/4 in. 2 Locknut, 5/16 in. 2 Engine pulley—double 1 Carriage Bolt, 5/16 x 1 in.
DESCRIPTION QTY. USE Upper tube 1 Middle tube 1 Boot 1 Carriage bolt, 1/4 x 3/4 in. 3 Flange nut, 1/4 in. 3 Pin 1 Hairpin cotter pin 1 Decal 1 Installing the decal Operator’s manual 1 Read before operation Installing the discharge tubes Installing the Quick Hitch 1. Raise the rear of the tractor and support with jack stands. 1 Danger 3 2 Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stand when supporting machine.
1 2 2 4 3 4 2 1 3 5 1 5 m-5950 m–5966 Figure 5 Figure 3 1. Carriage bolt, 3/8 x 1 in. 2. Lock nut, 3/8 in. 3. Carriage bolt, 1/2 x 1–1/4 in. 1. Bolt, 1/4 x 1 in. 2. Carriage Bolt, 5/16 x 1 in. 3. Locknut, 1/4 in. 4. Lock nut, 1/2 in. 5. Quick hitch 4. Locknut, 5/16 in. 5. Jack shaft 3. Unplug the clutch terminal and remove the electric clutch and the engine pulley (Fig. 8). Save the washer and discard the bolt. 5. Install the tow hitch extension to the tractor using 2 bolts (1/2 x 1–1/4 in.
5 9 1 2 Installing the Collector 6 1. Align the hinges on both halves of the collector. The halves must be positioned in the closed position (Fig. 9). 4 2. Push the dumping arm through the hinges and secure with a cotter pin (3/16 x 1 in.) (Fig. 9). 8 4 2 1 7 3 m-5959 Figure 7 1. 2. 3. 4. 5. 6. 7. 8. 9.
8. Secure left side hitch hook with a clevis pin (3/8 x 1–1/2 in.) and a hairpin cotter (Fig. 11). 4. Center punch the 2 holes that are to be drilled and remove the template (Fig. 12). 9. Install the collector belt onto the the jack shaft pulley and fully install the collector belt (Fig. 7). 5. Drill two, 9/32 in. diameter, holes at the marked locations. 6. Install the boot bracket with 2 bolts (1/4 x 1/2 in.) and 2 flange nuts (1/4 in.) (Fig. 14).
Note: Install the bolt heads on top of the mower. 3 6 7. Install the belt guard (Fig. 13). 2 6 1 7 2 7 1 4 5 m-5962 Figure 14 1. 2. 3. 4. 2 3 5 m–5964 Template Hole to drill Existing hole Mower 5. Boot bracket 6. Bolt, 1/4 x 1/2 in. and flange nut, 1/2 in. 7. Slots in boot 4 6. Slide the middle tube onto the boot and latch them together (Fig. 15). Figure 13 1. 2. 3. 4. Boot Boot Pin Hairpin cotter pin Grass deflector 5. Grass deflector 6. Re–enforcement plate 7. Belt guard 7.
Operation 4 Note: Determine the left and right side of the machine from the normal operating position. 5 Warning 1 3 To avoid personal injury, follow these procedures: 2 • Become familiar with all operating and safety instructions in the operator’s manual for your mower before using this attachment. • Never remove the collector or collector tubes while the engine is running.
4. Raise the collector arm to the highest position and release the collector lever (Fig. 18). The locking pin will drop into a hole in the highest position. 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 5. Pull the collector arm down to raise the back of the collector (Fig. 18). 4. Open the collector; refer to Opening the Quiet Collector, page 11. 6. Close the back of the collector and squeeze the collector lever (Fig. 18). 5.
A. Raise the gauge arm frequently (Fig. 21). If you feel resistance, it indicates the collector is full and needs to be emptied. 5 6 B. If grass is seen building up in the slots, on top of the boot (Fig. 14), the collector is full and needs to be emptied. This can also mean that you are mowing too fast and the boot is beginning to plug. 4 3 7 1 1 2 m-5946 m–5943 Figure 21 Figure 20 1. 2. 3. 4. Collector Draft control Collector PTO control Blow right position Collect grass position 1. Gauge arm 5.
Cutting Technique Also, grass may be seen building up inside the slot on top of the boot. For best lawn appearance, be sure to slightly overlap the mower into the previously cut area. This helps reduce the load on the engine and reduces the chance of plugging the blower and discharge tube. Removing the Collector 1. Disengage the quiet collector PTO control (Fig. 20). Bagging Speed 2. Empty the collector.
Maintenance Note: Determine the left and right side of the machine from the normal operating position.
5. Store the machine in a clean, dry place, out of direct sunlight. This protects the plastic parts and extends the life of the machine. If you must store the machine outside, cover it with a weatherproof cover. Troubleshooting Problem Abnormal vibration. Reduced bagging performance. Boot and tubes plug g too frequently. q y Debris blowout. Possible Causes Corrective Action 1. Cutting blade(s) is/are bent or unbalanced. 1. Install new cutting blade(s). 2. Blade mounting bolt is loose. 2.
Cut out template here Template No. 1 Existing Hole 42 in. (107 cm) mower template Existing Hole Drill a 9/32 in. hole here. 18 Drill a 9/32 in. hole here. Cut out template here Scale 1 inch 26 mm Template No.
Align this edge with the re– enforcing plate on top of the mower Cut out template here Drill a 9/32 in. hole here. Drill a 9/32 in. hole here. Existing Hole 20 Towards Side Discharge Template No. 2 48 in. (122 cm) mower template Cut out template here Scale Template No.