Form No. 3328–108 Rev A 42 Rear Discharge Mower, 42 , 48 , and 52 Side Discharge Mower Wheel Horse XT Series Garden Tractor Attachment Model Model Model Model No. 78291—230000001 and No. 78292—230000001 and No. 78290—230000001 and No.
Contents Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety and Instruction Decals . . . . . . . . . . . . . . . . 3 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing the Grass Deflector on 42 and 48 inch Side Discharge Mowers . . . . . . . . . . . . . . . . . . . . . . . 4 Installing the Grass Deflector 52 inch Mowers . . 5 Installing the Mower . . . .
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use the chart below to identify parts used for assembly. DESCRIPTION QTY.
6 Top View 10 2 1 9 3 8 2 2 5 4 4 3 5 1 6 7 1783 Figure 3 1 1. 2. 3. 4. 7 Bracket Spring hook end space for spring Grass deflector 5. Bolt, 3/8–3-1/2 inch 6. Lock nut, 3/8 inch 7. Raised back m–6598 Figure 2 1. 2. 3. 4. 5. 6. Discharge chute Spring Cotter pin, 3/4 inch Washer, 1/2 inch Rubber bushing Plastic washer Installing the Mower 7. Jam nut, 3/8 inch 8. Straight end of spring 9. Small hole in discharge chute 10. Wheel 1. Disengage the PTO and set the parking brake. 2.
. Slide the mower under the tractor from the right side and slide the attachment lift between the center and left side level bar (Fig. 5). 5 4 7. Straighten the front wheels and lower the attachment lift lever or electric lift to the mounting position; refer to the tractor Operator’s Manual. 1 8. Place the attachment lift pin into the slot in the center lever bar and secure it with a washer (3/4 inch) and a hairpin cotter (Fig. 5). 2 m–2825 3 1 5 6 Figure 6 2 1. Front mounting shaft 2. Fork 3.
3 4 2 4 7 8 2 6 1 3 m–6620 Figure 8 1. Front hitch 2. Pulley box 5 1 m–6624 3. Knob 4. Idler pulley Figure 9 1. 2. 3. 4. 5. Installing the PTO Belt Warning Components around engine will be hot if the machine has been running. Touching hot components can cause burns. Pulley box Upper pulley Upper Idler pulley PTO clutch pulley Right knob 6. Left knob 7. PTO belt 8. Check 1/2 inch deflection here Installing the Mower Drive Belt 1.
6 5 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE 4 1 3 Figure 12 2 Adjusting the Side-to-Side Blade Cut m–6625 Figure 10 1. 2. 3. 4. Pulley box Lower pulley Lower Idler pulley Mower center pulley m–2550 5. Mower drive belt 6. Check 1/2 inch deflection here This adjustment is available if necessary to compensate for uneven side-to-side cut. 1. Adjust the side-to-side cut by adjusting the two carriage bolts (Fig. 13) on the rear left of the mower. 2.
3. The mower blade should be 1/8–1/4 inch (4–7 mm) lower in front at C than in the rear at D. Rotate the blades and repeat for the other blades. 1 4. If it is not correct, proceed to Changing the Front–to–Rear Blade Slope; page 9. 2 Front C m–3499 Figure 16 1. Adjustable link D D 2. Locknut Transport Height Adjustment m–1078 Transport height is adjusted to stabilize the mower in the up, locked position. Figure 14 1. Raise the mower to the highest height–of–cut (Fig.
Using the Side Discharge 1 2 Warning 4 An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur. 3 • Never remove the grass deflector from the mower because the grass deflector routes material down toward the turf. If the grass deflector is ever damaged, replace it immediately. • Never put your hands or feet under the mower.
Disengaging the Power Take Off (PTO) Operating the Attachment Lift Lever 1. Push the power take off (PTO) to the off position (Fig. 20). The attachment lift lever (Fig. 22) is used to raise and lower various attachments. Using the Attachment Power Lift Raising an Attachment The attachment power lift (Fig. 21) is used to raise and lower attachments. 1. Depress the brake pedal to stop the machine. 2. Pull the attachment lift lever rearward until the latch locks.
Removing the Mower 3. Pull the height-of-cut lever out to disengage it from the quadrant (Fig. 23). 1. Disengage the PTO and set the parking brake. 1 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3 3. Lower the mower. 4. Remove the washer (3/4 inch) and a hairpin cotter from the attachment lift pin into the slot in the center lever bar (Fig. 5). 4 5 2 5.
Tips for Mowing Grass Long Grass Fast Throttle Setting If the grass is ever allowed to grow slightly longer than normal, or if it contains a high degree of moisture, raise the cutting height higher than usual and cut the grass at this setting. Then cut the grass again using the lower, normal setting. For best mowing and maximum air circulation, operate the engine at fast.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position.
3. Inspect the cutting edges (Fig. 25). If the edges are not sharp or have nicks, remove the blade(s) and sharpen them; refer to Sharpening the Blade(s), page 16. 5 4. Inspect the blade(s), especially the curved area (Fig. 25). If you notice any damage, wear, or a slot forming in this area (Fig. 25), immediately install a new blade. 4 3 2 1 m–6659 Figure 26 2 1 1. Nut 2. Washer – thick 3. Blade 4. Flat washer – thin 5. Spindle 3 151 Removing the Blades for a 48 inch Mower Figure 25 1.
Removing the Blades for a 52 Inch Mower blade is not balanced, file some metal off the back side of the blade. Repeat this procedure until the blade is balanced. 1. Remove the mower; refer to Removing the Mower, page 12. 2. Carefully tip the mower over. 3. Remove the bolt, blade stiffener and blade (Fig. 28). A block of wood may be wedged between the blade and the mower to lock the blade when you are removing the bolt. 2 1 Figure 30 1. Blade 4. Inspect all parts.
Servicing the Mower Belt Removing the Mower Belt 1. Remove the mower; refer to Removing the Mower, page 12. 2. Remove the pulley cover mounting screws and both pulley covers. 3. Push on the idler to release the tension and remove the belt from the pulleys (Fig. 33). m–6635 Figure 31 Installing the Mower Belt 1. Install the new belt around the blade pulleys and the idler pulley (Fig. 33). The rear discharge model will have the same belt routing.
1. Turn the left knob on the front pulley box to loosen the PTO drive belt (Fig. 34). 6 5 2. Remove the PTO belt from the clutch pulley (Fig. 34). 3. Remove the PTO belt from the upper pulley and upper idler pulley in the pulley box (Fig. 34). 4. Install the PTO new belt onto the clutch pulley (Fig. 34). 4 1 5. Install the PTO belt onto the upper pulley and upper idler pulley in the pulley box (Fig. 34). 3 6. Turn the left knob on the front pulley box to tighten the PTO drive belt (Fig. 34).
Troubleshooting Problem Abnormal vibration. Blade(s) does not rotate. Uneven cutting g height. g Possible Causes Corrective Action 1. Cutting blade(s) is bent or unbalanced. 1. Install new cutting blade(s). 2. Blade mounting bolt is loose. 2. Tighten blade mounting bolt. 3. Engine mounting bolts are loose. 3. Tighten engine mounting bolts. 4. Loose engine pulley, idler pulley, or blade pulley. 4. Tighten the appropriate pulley. 5. Engine pulley is damaged. 5.
The Toro Total Coverage Guarantee Consumer Riding Products A Two-Year Full Warranty (Limited Warranty for Commercial Use) Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for normal residential purposes* if defective in materials or workmanship.