Installation Instructions

ManualsBrandsToro ManualsAttachments, Parts & AccessoriesToro 78521

Form No. 3357-563 Rev A

Chute Gate Kit

For 48in, 52in, 60in, and 72in Mower Decks for Z400

and Z500 Series Z Master Riding Mowers

Model No. 78521

Model No. 78522

Installation Instructions

Safety

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any

area of potential dang er . R e place any decal that is damag ed or lost.

108-4102

1. Operator discharge control 3. Closed

2. Open

4. Read the Operator’s

Manual.

108-7250

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Summary of content (8 pages)

PAGE 1
Chute Gate Kit Form No. 3357-563 Rev A For 48in, 52in, 60in, and 72in Mower Decks for Z400 and Z500 Series Z Master Riding Mowers Model No. 78521 Model No. 78522 Installation Instructions Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 108-4102 1. Operator discharge control 3. 2. Open 4.
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Installation Loose Parts Use the chart below to verify that all parts have been shipped. Qty. Use No parts required – Remove the existing side discharge chute.
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Step 2 Installing the Side Discharge Chute with Gate Parts needed for this step: 1 1 1 1 1 Side discharge chute Bolt, (5/16 x 7–1/2 inches) Locknut, (5/16 inch) Plastic spacer Spring Figure 2 1. 2. 3. Procedure Bolt Spacer Locknut 4. 5. 6. Spring Spring installed Grass Deector Step 3 An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur.
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Figure 4 1. Handle assembly 2. Z 500 upper hole 3. 4. Z 400 upper hole Slot for installing Figure 3 1. 2. 3. 4. Height-of-cut handle Handle assembly Bolt, 3/8 x 3 inches Pin and lanyard 5. 6. 7. 8. Locknut Spacer Bottom bolt Install slot between bolt head and height-of-cut plate Step 4 Securing the Cables 3. Slide the slot at the bottom of the handle assembly in between the bottom bolt head and the height-of-cut panel (Figure 3 and Figure 4). Parts needed for this step: 4.
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2. Install the large R-clamp to the outside of the mower deck and gauge wheel bracket with a bolt (3/8 x 1 inch) and new locknut (Figure 5). Figure 5 1. Right rear gauge wheel and 4. bracket 2. Large R-clamp 5. 3. Locknut, (5/16 inch) Figure 7 Bolt, (5/16 x 1 inch) 1. 2. Cables 3. For mower decks with a pivot tube, secure the cables with a plastic cable tie (Figure 6). Small R-clamp Existing hole in mower deck 3. 4. Locknut, (5/16 inch) Bolt, (5/16 x 3/4 inch) 5.
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Operation Step 5 Using the Chute Gate Installing the Decal for International Mowers Only The chute gate does not seal the discharge opening. Grass and objects maybe thrown in a bystander’s direction and result in serious injury. Parts needed for this step: 1 International decal • Be aware of the mower discharge direction and do not point it at anyone. Procedure • Remove obstacles such as rocks, tree limbs, etc. from the mowing area. Install the decal over the existing decal (Figure 7).
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Figure 10 1. Chute gate open 2. Chute gate at 45 degree angle 3.
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