FORM NO. 3318–730 Z MASTER TM Vacuum Bagger for 52” Z222 Mower Model No. 79433 – 790001 & Up Operator’s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction Thank you for purchasing a Toro product. All of us at Toro want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine Toro replacement parts, or other information you may require. Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product.
Contents Page Safety and Instruction Decals . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Loose Parts . . . . . . . . . . . . . . . . . . . . . . . . . 3 For Optimum Performance with your Vacuum Bagger . . . . . . . . . . . . . . . . . . . . 5 Front Weight Kit Safety Requirement . . . . 5 Mower Preparation . . . . . . . . . . . . . . . . . . . 5 Installing the Blower . . . . . . . . . . . . . . . . . 7 Installing the Canister . . . . . . . . . . . . .
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. ON BLOWER HOUSING (Part No. 93–1122) ON BLOWER MOUNTING PLATE (Part No. 82–5510) ON BLOWER HOUSING AND BELT COVER (Part No. 79–0350) ON TOP OF BLOWER HOUSING (Part No. 79–0360) ON CANISTER SUPPORT (Part No.
Installation Loose Parts Note: Use the chart below to verify all parts have been shipped. DESCRIPTION QTY.
Installation DESCRIPTION 4 QTY.
Installation For Optimum Performance with your Vacuum Bagger Mower Preparation 1. Remove the belt, nut and washer from the right-hand spindle pulley and remove the pulley from the spindle. Save the old pulley for installation when the vacuum bagger is removed. (Fig. 1). 2. Install the new dual pulley (provided with the kit) onto the right-hand spindle and belt using the existing washer and nut. Install the new pulley with the larger diameter pulley down (Fig. 1). 3. Torque the nut to 80–100 ft-lbs.
Installation 5. Align the square holes in the drill template with the square holes in the deck. Mark and drill six (6) 11/32” holes in the top right-hand surface of the mower deck (Fig. 2). 1 2 7. Mark the location of the deflector hole in the rear of the mower deck and drill one (1) 11/32” hole (Fig. 4). 8. Mark the location of the spring clip mounting hole, then drill the 13/32” hole in the deck (Fig. 4). 1 2 3 3 4 Figure 2 1. Drill Template 2. Mark and drill (6) 11/32” holes 6. 5 3.
Installation 9. Position the deflector underneath the deck and align the front and rear deflector mounting holes with the drilled holes in the deck. Fasten the deflector to the mower deck with two (2) 5/16”-18 x 3/4” (19 mm) hex bolts and locknuts. Insert the hex bolts from the inside of the deflector (Fig. 5). 10. Using the deflector as a guide, mark and drill the one (1) remaining 11/32” deflector mounting hole in the front of the mower deck (Fig. 5). Installing the Blower 1.
Installation 3. Install the blower assembly onto the mower deck using six (6) 5/16”-18 x 3/4” (19 mm) bolts and locknuts. Insert the hex bolts from the bottom of the deck (Fig. 7). 4. Fasten the spring bracket assembly to the existing holes in the seat frame assembly using two 1/4”-20 x 5/8” (16 mm) hex bolts, spring lock washers and locknuts (Fig. 8). 5. Fasten the support plate to the bottom two holes in the spring bracket assembly using two 5/16”-18 x 1-3/4” (44 mm) hex bolts and locknuts (Fig. 8).
Installation 8. Raise the mower to the highest height-of-cut. 9. Attach the spring to the eyebolt and spring clip (Fig. 9). 13. Install the drive belt around the right-hand mower pulley, idler pulleys and blower pulley as shown (Figs. 10 and 11). 10. Stretch the spring by pulling up on the knob, then install the eyebolt and knob into the slot in the support plate. Make sure the 5/16”-18 hex nut and 11/32” (9 mm) flat washer on the eyebolt are below the support plate (Fig. 9). 1 2 11.
Installation 1 14. Install the pulley shield to the blower with four (4) 5/16”-18 x 1/2” (13 mm) thread-forming bolts (Fig. 12). 2 15. Install a 5/16”-18 x 3/4” (19 mm) carriage bolt through the 1” x 2-1/2” (13 mm x 63 mm) flat plate. Install an 11/32” (9 mm) flat washer and locknut onto the 5/16”-18 x 3/4” (19 mm) carriage bolt. Leave the locknut finger-tight (Fig 12). 3 4 2 3 16.
Installation Installing the Canister 1. 2. 3. 4. 1 2 3 Assemble the support bracket into the bagger mount with a 1/2”-13 x 4” (102 mm) bolt and locknut (Fig. 13). Assemble the heat shield to the bagger mount with four (4) 5/16”-18 x 5/8” (16 mm) bolts, 11/32” (9 mm) flat washers and locknuts (Fig. 13).
Installation 5. Align the canister support over the bagger mount tubes and slide it down onto the bagger mount (Fig. 14). 1 10. Insert the 3/8”-16 x 2-1/4” (57 mm) lower spring anchor bolts into the holes in the lower pivot brackets with the heads toward the inside (Fig. 15). 11. Install a second locknut on each of the two 3/8”-16 x 2-1/4” (57 mm) lower spring anchor bolts so it is flush with the end of the bolt. Leave the inner locknuts on the lower spring anchor bolts loose (Fig. 15).
Installation 14. When the springs are installed, tighten the inner locknuts on the upper and lower spring anchor bolts (Fig. 15). 15. Raise the top assembly and install the canister into the canister support. Lower the top assembly and latch it in place (Fig. 16). 3. Slide the large opening of the seal over the top assembly inlet. Place the seam to the bottom and overlap the seal one inch onto the top assembly inlet (Fig. 18). 4. Position the tie strap in the groove in the top assembly inlet.
Operation 4. The vacuum attachment is designed to operate efficiently at normal mowing speed. Due to the extra amount of power required to drive the mower and vacuum, it may be necessary to reduce the machine ground speed to keep the engine running smoothly at maximum governed RPM. When mowing uphill, it is recommended that you reduce the machine’s ground speed. This will help to avoid a large power drop. When practical, set up a mowing pattern that will permit as much downhill mowing as possible. 5.
Operation Emptying the Canister 1. Move the transmission levers into the neutral position, apply the parking brake and disengage the PTO. Stop the engine before leaving the operator position. 2. Open the latch and lift the top assembly to remove or look inside the canister. Remove the canister from the canister support and empty if full (Fig. 16). 3. Reinstall the canister in the canister support, then close and latch the top assembly (Fig. 16). 1 2 3 4 1811 Figure 20 1. Top Assembly 2. Latch 3.
Maintenance Service Interval Chart Service Operation Each Use 8 Hours Blower wear strip – inspect 25 Storage Hours Service Replace if necessary X Belts – check for wear/cracks X Blower pulley idler arm – grease X Canister – clean X Replace if cracked or broken Chipped Surfaces – paint Maintenance and Storage 2. Normal maintenance of the vacuum bagger attachment is minimal. After use, remove the discharge hose and wash the hose and adapter with a garden hose.
Maintenance Replacing the Drive Belt 1. 2. Remove the belt covers and note the belt routing (Fig. 22). Remove the worn drive belt (Fig. 22). Note: 3. Replacing the Blower Wear Strip 1. Remove the adaptor from the blower. 2. Remove the five (5) locknuts, washers and carriage bolts and pull the wear strip from the blower (Fig. 23). 3. Clean the inside of the blower thoroughly (Fig. 23). 4.
THE TORO TOTAL COVERAGE GUARANTEE A One Year Limited Warranty (A Full Two-Year Warranty for Residential Use) (ZĆMaster) (ProLine MidĆsize) What Is Covered By This Express Warranty? The Toro Company promises to repair any TORO product used for commercial, institutional, or rental purposes if defective in materials or workmanship for a period of one year from the date of purchase. The cost of parts and labor are included as well as transĆ portation within a 15 mile radius of a TORO ProLine Service Dealer.
