Installation Instructions

ManualsBrandsToro ManualsAttachmentsSuspension Update Kit

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Suspension Update Kit

Greensmaster



3200

Part No. 98-4611

Form No. 3319-887 Rev A

Installation Instructions

Disassembly

1. Park the machine on a level surface, lower the cutting

units, stop the engine, and set parking brake.

Operate all hydraulic controls to relieve system

pressure and avoid injury from pressurized

hydraulic oil. The controls must be operated with

the ignition switch in Run and the engine Off.

Return the ignition switch to Off when pressure

has been relieved. Remove the key from the

ignition switch

Caution

2. Remove the baskets from the cutting unit carrier

frames.

3. Disconnect the drive motors from the cutting units.

4. Remove the shoulder bolts securing the carrier frame

pull arms to the cutting units (Fig. 1).

Figure 1

1. Pull frame

2. Lift roller

3. Lift arm

4. Pull arm

5. Ball joint

5. Disconnect the ball joint housing from the ball joint

stud and remove the pull arms (Fig. 1).

6. Unhook the cutting unit lift rollers from the lift arms

and slide the cutting units out from under the carrier

frames (Fig. 1).

7. Remove the cotter pins and clevis pins securing the

hydraulic lift cylinders to the lift arms. Retain the cotter

pins and clevis pins (Fig. 2).

8. Remove the capscrew, pivot pin, and spacer securing

each front lift arm and carrier frame to the traction unit

frame (Fig. 2). Retain the capscrews, spacers, and pivot

pins.

9. Disconnect the hydraulic hoses from the fittings on the

front lift cylinders (Fig. 2). Note the orientation of the

fittings and remove them from the cylinders. Retain the

fittings.

10. Remove the capscrew, pivot pin, and spacer securing

each front hydraulic cylinder to the traction unit frame

(Fig. 2). Retain the capscrews, spacers, and pivot pins.

3 45

Figure 2

1. Hydraulic cylinder

2. Lift arm

3. Carrier frame

4. Pivot pin (carrier frame/lift

arm)

5. Spacer (carrier frame/lift

arm)

6. Pivot pin (hydraulic

cylinder)

7. Spacer (hydraulic

cylinder)

11. Remove the capscrew, flat washer, spacer, thrust

washer, and nut securing the rear lift arm and carrier

frame to the traction unit frame (Fig. 3). Retain the

capscrew, spacer, and nut.

12. Remove the grease fitting from the top of each lift arm

(Fig. 3).

Summary of content (4 pages)

PAGE 1
Form No. 3319-887 Rev A Suspension Update Kit Greensmaster 3200 Part No. 98-4611 Installation Instructions Disassembly 6. Unhook the cutting unit lift rollers from the lift arms and slide the cutting units out from under the carrier frames (Fig. 1). 1. Park the machine on a level surface, lower the cutting units, stop the engine, and set parking brake. 7. Remove the cotter pins and clevis pins securing the hydraulic lift cylinders to the lift arms. Retain the cotter pins and clevis pins (Fig. 2).
PAGE 2
1 Assembly 5 4 1. Install a flange bushing into each end of the new pull arms (Fig. 5). 2. Mount an adapter to each pull arm with a flat head screw (Fig. 5). 3. Mount the ball joint housing shell to each adapter (Fig. 5). 3 4. Re-install the pull arms to each cutting unit with the 2 shoulder bolts previously removed. 2 4 Figure 3 1. Lift arm 2. Carrier frame 3. Capscrew 4. Spacer 5. Grease fitting 1 2 5 13. Remove and retain the adjusting screw and jam nut from the rear of each carrier frame (Fig.
PAGE 3
8. Install a rubber bumper to the bottom of each carrier frame (Fig. 7). 7 9. Install the rollers to each carrier frame with the roller shafts, roll pins, and capscrews previously removed (Fig. 7). 1 6 10. Install the ball joint socket stud to each carrier frame and pull arm with the nut previously removed (Fig. 7). 4 6 3 2 3 5 1 Figure 8 1. 2. 3. 4. 2 Lift arm Carrier frame Eccentric bushing Flat washer 5. Capscrew and washer 6. Thrust washer 7. Spacer 6 14.
PAGE 4
17. Install the fittings and o-rings to the cylinders. Connect the hydraulic hoses to the fittings on the lift cylinders (Fig. 9). 18. Secure each front lift arm and carrier frame to the traction unit frame with the capscrew, pivot pin, and spacer previously removed (Fig. 9). 3 2 19. Secure the front hydraulic lift cylinders to the lift arms with the cotter pins and clevis pins previously removed (Fig. 9). 20. Adjust the carrier frame rollers as follows: A.