User manual

Groundsmaster 4000--D/4010--D Hydraulic SystemPage 4 -- 131
IMPORTANT: Mark therelative positionsof thegear
teeth and the bearing blocks so they can be re-
assembled in the same position. Do not touch the
gearsurfacesasresidueonhandsmaybecorrosive
to gear finish.
7. Placethemotoronitssideandpushontherearbear-
ingblockto remove the bearing blockandgear set (Fig.
103).
8. Carefully remove and discard O--rings, pressure
seals and back--up rings (Fig. 104) from motor. Do not
cause any damage to the machined grooves during the
removal process.
IMPORTANT: Make sure not to damage the counter
bore when removing the shaft seal from the front
plate.
9. Position front flange with seal side up. Carefully re-
move shaft seal taking care to not damage seal bore.
Inspection
1. Remove any nicks and burrs from all motor compo-
nents with emery cloth.
CAUTION
Use eye protection such as goggles when using
compressed air.
2. Clean all motor components with solvent. Dry all
parts with compressed air.
3. Inspect drive gear, idler gear and bearing blocks
(Fig. 105) for the following:
A. Gearshaftsshouldbefreeofroughsurfacesand
excessivewearatbushingpointsandsealingareas.
Scoring, rough surfaces or wear ongear shafts indi-
cates need for replacement.
B. Gear teeth should be free of excessive scoring
and wear. Any broken or nicked gear teeth must be
replaced.
C. Inspect gear face edge for sharpness. Sharp
edgesofgearsw illmillintobearingblocksand,thus,
must be replaced.
D. Bearing areas of bearing blocks should not have
excessive wear or scoring.
E. Face of bearing blocks that are in contact with
gears should be free of wear, roughness or scoring.
4. Inspectfrontflange,bodyandrearcoverfordamage
or wear.
1. Motor body 2. Bearing block & gear set
Figure 103
1
2
Figure 104
1. Drive gear
2. Idler gear
3. Bearing block
Figure 105
1
2
3
3
Hydraulic
System