Lawn Mower User Manual

ManualsBrandsToro ManualsLawn MowerTimemaster 20199

FormNo.3369-191RevA

TimeMaster™30inLawnMower

ModelNo.20199—SerialNo.31200001andUp

ModelNo.20200—SerialNo.31200001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmoweris

intendedtobeusedbyresidentialhomeowners.

Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialproperties.It

isnotdesignedforcuttingbrushorforagricultural

uses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourmachineproperlyandtoavoid

injuryandequipmentdamage.Youareresponsiblefor

operatingthemachineproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourmachineready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

G017280

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner's Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

Summary of content (28 pages)

PAGE 1
Form No. 3369-191 Rev A TimeMaster™ 30in Lawn Mower Model No. 20199—Serial No. 31200001 and Up Model No. 20200—Serial No. 31200001 and Up Operator's Manual Introduction This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.
PAGE 2
engine manufacturer in accordance with SAE J1940. As configured to meet safety, emission, and operating requirements, the actual engine horsepower on this class of lawn mower will be significantly lower. Do not tamper with the engine controls or alter the governor speed; doing so may create an unsafe condition resulting in personal injury. Safety This machine meets or exceeds the CPSC blade safety requirements for walk-behind rotary lawn mowers and the B71.
PAGE 3
• Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip-and-fall accident. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • Do not mow near drop-offs, ditches, or embankments. You could lose your footing or balance. • If fuel is spilled on clothing, change clothing immediately. • Never overfill the fuel tank. Replace the fuel tank cap and tighten it securely.
PAGE 4
Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. Manufacturer's Mark 1. Indicates that the blade is identified as a part from the original machine manufacturer. 114-7982 1. Warning—read the Operator's Manual. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3.
PAGE 5
104-7953 Electric-start model only 1. Warning—read the Operator's Manual for information on charging the battery; contains lead; do not discard. 2. Read the Operator's Manual. 2 Setup 1 Important: Remove and discard the protective plastic sheet that covers the engine. 1 G016547 Assembling the Handle Figure 3 1. Upper handle 2. Knob (2) No Parts Required Procedure 1 WARNING Assembling and unfolding the handle improperly can damage the cables, causing an unsafe operating condition.
PAGE 6
Note: Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 2 Installing the Blade-control Bar No Parts Required Procedure Install the blade-control bar into the upper handle (Figure 5). G017514 Figure 6 3. Wipe off the dipstick end with a clean cloth. 4. Insert the dipstick into the oil-fill tube, and screw it in until it stops. 5. Remove the dipstick and read the oil level on the dipstick; refer to Figure 7.
PAGE 7
3 4 2 Charging the Battery 1 No Parts Required Procedure 4 Electric-start model only Refer to Charging the Battery (page 18). g017218 Product Overview Figure 9 Upper handle 8 6 1. Traction-assist handle 2. Blade-control bar lock 7 3. Blade-control bar 4. Ignition switch 1 9 2 5 4 3 10 2 11 1 12 13 14 g016439 16 15 4 Figure 8 1. Side-discharge deflector 3 g017219 Figure 10 9. Ignition switch 2. Spark plug 10. Battery (not shown; electric-start model only) 3.
PAGE 8
Using Fuel Stabilizer/Conditioner Operation Before Starting Use a fuel stabilizer/conditioner in the machine to provide the following benefits: Recommended Fuel • It keeps gasoline fresh during storage up to 90 days. When storing the machine for more than 90 days, drain the fuel tank. DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • It cleans the engine while it is running.
PAGE 9
Checking the Engine Oil Level Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine. Service Interval: Before each use or daily Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 6. Install the dipstick securely by hand. Adjusting the Cutting Height 1. Move the machine to a level surface. WARNING 2. Remove the dipstick (Figure 12).
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2 1 3 4 Adjusting the Handle Height 5 You can raise or lower the handle to a position more comfortable for you. 6 7 1. Pull the handle-lock lever rearward to disengage the handle-lock pins (Figure 16). 1 2 3 G017635 Figure 15 Rear cutting-height lever 1. 1 inch (2.5 cm) 5. 3 inches (7.6 cm)) 2. 1-1/2 inches (3.8 cm) 6. 3-1/2 inches (8.9 cm)) 3. 2 inches (5.1 cm) 7. 4 inches (10.2 cm) G016488 Figure 16 1. Handle-lock lever 2. Handle-lock pin (2) 4. 2-1/2 inches (6.4 cm) 3. Notches 2.
PAGE 11
Stopping the Engine Note: Do not hold the ignition key in the Start position for longer than 5 seconds to prevent burning out the starter motor. Standard Model Press the toggle switch (Figure 19) to the Stop position, and wait for the engine to stop. G017516 G017636 Figure 19 Figure 17 • Recoil-start Handle: Electric-start Model 1. Turn the ignition key to the Run position (Figure 17). 1. Turn the key to the Off position (Figure 20). 2.
PAGE 12
Using the Grass Bag Service Interval: Before each use or daily You can use the grass bag to check the blade-stop system. 1 1. Remove the rear-discharge plug. 2. Install the empty grass bag on the machine. 2 g016484 3. Start the engine. Figure 21 1. Blade-control bar lock 4. Engage the blades. 2. Blade-control bar Note: The bag should begin to inflate, indicating that the blades are rotating. 2. Hold the blade-control bar against the handle (Figure 22). 5.
PAGE 13
unsafe operating condition. Contact an Authorized Service Dealer. WARNING A worn grass bag could allow small stones and other similar debris to be thrown toward the operator or bystanders and result in serious personal injury or death. Recycling the Clippings This machine comes from the factory ready to recycle grass and leaf clippings back into the lawn. To prepare the machine to recycle: Check the grass bag frequently. If it is damaged, install a new Toro replacement bag.
PAGE 14
1 2 1 2 G016513 Figure 26 1. Bag rod 2. Notch (2) 4. Lower the rear deflector until it rests on the grass bag. G017521 Figure 27 Removing the Grass Bag 1. Side-discharge deflector To remove the bag, reverse the steps in Installing the Grass Bag above. 2. Side-discharge chute 2. Install the side-discharge chute as shown in Figure 27 and Figure 28, and close the deflector onto the chute. Side-discharging the Clippings Use the side discharge for cutting very tall grass.
PAGE 15
Operating Tips Cutting Leaves General Mowing Tips • After cutting a leaf-covered lawn, ensure that at least half of the lawn shows through the cut leaves. You may need to mow the leaves again. • Clear the area of loose sticks, branches, stones, wire, twine, and other debris that the blades could hit. • Avoid striking solid objects with the blades. Never deliberately mow over any object.
PAGE 16
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. • • • • • Before each use or daily Check the engine oil level. Check the blade-stop system operation. Check the air cleaner and clean or replace it, if necessary. Check the cutting blades. Wash underneath the machine.
PAGE 17
Servicing the Air Filter Changing the Engine Oil Service Interval: Yearly Service Interval: After the first 5 hours Before each use or daily Every 50 hours 1. Loosen the fastener and remove the air filter cover (Figure 30). Yearly Max. fill: 20 oz. (0.59 l), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 1 1. Ensure that the fuel tank contains little or no fuel so that fuel does not leak out when you tip the mower onto its side. 2 2.
PAGE 18
Charging the Battery Service Interval: Every 25 hours Before storage Electric-start model only WARNING Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling battery. G017514 Figure 32 Charge the battery for 24 hours initially, then monthly (every 25 starts) or as needed.
PAGE 19
Replacing the Fuse 1 Electric-start model only If the battery does not charge or the engine does not turn with the electric starter, the fuse may be blown; replace it with a 40-amp plug-in type fuse. Important: You cannot start the machine with the electric starter or charge the battery unless a working fuse is installed. G017523 1. Open the sealed fuse holder and replace the fuse (Figure 35). Figure 36 1 1. Rear-deflector and handle-lock lever assembly 8. Remove the cover from the battery. 9.
PAGE 20
Adjusting the Self-propel Drive Servicing the Blade-drive Cable System Whenever you install a new self-propel cable, or if the self-propel drive is out of adjustment, adjust the self-propel-drive cable. Service Interval: Every 50 hours 1. Remove the blade-drive system cover (Figure 39). 1 1. Loosen the cable support nut (Figure 37). G016491 2 Figure 37 Figure 39 1. Bolts 2. Pull down the cable jacket (toward the mower) until there is no slack in the cable (Figure 38). 2. Cover 2.
PAGE 21
Important: Do not overtighten the adjusting bolt. This could damage the blade-drive belt. 1 4. Install the blade-drive system cover that you previously removed. Servicing the Cutting Blades Service Interval: Yearly Important: You will need a torque wrench to install the blades properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.
PAGE 22
refer to Removing the Blades (page 22) and Installing the Blades (page 23). DANGER If you allow a blade to wear, a slot will form between the sail and flat part of the blade. Eventually a piece of the blade may break off and be thrown from under the housing, possibly resulting in serious injury to you or bystanders. WARNING A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders. • Inspect the blade periodically for wear or damage.
PAGE 23
1 2 3 G016530 4 Figure 45 1. Spindle (2) 3. Blade (2) 2. Blade driver (2) 4. Blade bolt (2) g016537 Figure 46 3. Inspect the pins on the blade drivers for wear and damage. 3. Rotate the installed blade 1/4 turn until it is vertical, and install the other blade in the same manner as the first (refer to step 1). Installing the Blades Note: The blades should be perpendicular, forming an inverted “T” as shown in Figure 47. 1.
PAGE 24
WARNING WARNING Incorrectly installing the blades could damage the machine or cause an injury to the operator or to bystanders. A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with a blade or thrown debris can cause injury or death. Washing Underneath the Machine • Replace a broken or missing washout fitting immediately, before using the machine again. Service Interval: Before each use or daily—Wash underneath the machine. 1.
PAGE 25
Storage 1. Run the machine until the engine stops from running out of fuel. Store the machine in a cool, clean, dry place. 2. Start the engine again. General Information 3. Allow the engine to run until it stops. When you can no longer start the engine, it is sufficiently dry. 1. Perform the recommended annual maintenance procedures; refer to the Recommended Maintenance Schedule under Maintenance (page 16). Preparing the Engine 1.
PAGE 26
Notes: 26
PAGE 27
Notes: 27
PAGE 28
The Toro Total Coverage Guarantee A 3-Year Full Warranty (45 Day Limited Warranty for Commercial Use) TimeMaster Walk Power Mowers The Toro GTS Starting Guarantee A 3-Year Full Warranty (Not Applicable for Commercial Use) Conditions and Products Covered • The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if used for residential purposes*; if it is defective in materials or workmanship or if it stops