IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office at 713-466-0277.
UNINTERRUPTIBLE POWER SUPPLY Complete the information below for the UPS system received. Unless otherwise specified on the warranty card, the warranty period for the UPS or UPS part is 36 months from the shipment date (see TIC bill of lading). Unless otherwise specified on the warranty card, the warranty period for a UPS battery is 24 months from the shipment date (see TIC bill of lading). Please complete the following information and retain for your records.
Table of Contents Manual’s Purpose and Scope ..................................................................................IV Contacting Toshiba International Corporation’s Customer Support Center............. V EMC Statements .....................................................................................................VI General Safety Instructions.................................................................................. VIII Important Safety Instructions.................................
Manual’s Purpose and Scope This manual provides information on how to safely install, operate, and maintain your TIC power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
Contacting Toshiba International Corporation’s Customer Support Center Toshiba International Corporation’s Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power Supply system problems that you may experience or to provide application information. The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number is US (800) 231-1412/Fax (713) 896-5212. The email address is toshibaups@tic.toshiba.com.
EMC Statements FCC Part 15 NOTICE: Pursuant to section 15 of the FCC rules this product has been tested and complies with the conditions of a Class B digital device. The product has been established as offering sufficient protection against dangerous interference for installations in a residential area. Installation and use of the equipment should comply with the instructions provided in order to avoid interference due to the amount of radio frequency energy that is radiated and generated by the equipment.
Declaration of Conformity Request Units labeled with a CE mark comply with the following standards and directives: Harmonic Standards: EN 50091-1-1 and EN 50091-2. EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits. 93/68/EEC, Amending Directive 73/23/EEC. 89/336/EEC, Council Directive relating to electromagnetic compatibility. 92/31/EEC, Amending Directive 89/336/EEC relating to EMC.
General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this instruction manual. Safety Alert Symbol / Signal Words The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark.
2. Warning — The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, could result in death or serious injury to personnel. WARNING 3. Caution/Attention — The word CAUTION or ATTENTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, may result in minor or moderate injury. CAUTION / ATTENTION 4.
Special Symbols Other warning symbols may appear in conjunction with the Danger, Warning, and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death. 1. ELECTRICAL HAZARD SYMBOL – Indicates a hazard that may cause injury from an electrical shock or burn. The symbol is comprised of an equilateral triangle enclosing a lightning bolt. 2.
Important Safety Instructions This manual contains important instructions that should be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and proper operation. 1. Turn off, lockout, and tagout all power sources before connecting the power wiring to the equipment or when performing maintenance. 2. Hardwire type UPS units are not equipped with an over-current protection device, nor do they have an output disconnect for the ac output.
5. Be knowledgeable of batteries and the required handling and maintenance precautions. For further information on workplace safety visit www.osha.gov.
Important Safety Instructions (cont'd) WARNING Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment. CAUTION Do not dispose of the batteries in a fire. The batteries may explode. CAUTION Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and skin and could also be toxic.
—Strict adherence to the following precautions is a requirement when working with batteries— To be performed by Qualified Personnel only. 1. Verify that the UPS is off and that the power cord is disconnected from the power source. 2. Remove watches, rings or other metal objects. 3. Use tools with insulated handles to prevent inadvertent shorts. 4. Wear rubber gloves and boots. 5. Do not place tools or any metal parts on top of batteries. 6. Determine if the battery is inadvertently grounded.
Instructions Importantes Concernant LA SÉCURITÉ CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurité. ATTENTION Une battery peut présenter un risque de choc électrique, de brûlure par transfert d' énergie. ATTENTION L' élimination des batteries est règlementèe. Consulter les codes locaux à cet effet.
Inspection/Storage/Disposal CAUTION Inspection Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. Uncrating Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. The warranty does not apply to damage incurred during shipping.
• Locations that are subject to extreme temperature changes or high humidity. • Locations that are subject to high levels of dust or metal particles. • Locations that are subject to excessive vibration. • Inclined floor surfaces. Storage Maintenance • If stored at an ambient temperature less than 20° C (68° F), recharge the batteries every 9 months. • If stored at an ambient temperature of 20° – 30° C (68° – 86° F), recharge the • batteries every 6 months.
Installation Precautions CAUTION 1. Install the unit in a well-ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance. 2. Install the unit in a stable, level and upright position that is free of excessive vibration. 3. Install the unit where the ambient temperature is within the range specified. 4. Do not install the UPS in areas that are subject to high humidity. 5. Do not install the UPS in areas that allow exposure to direct sunlight. 6.
12. Connect the output terminals of the UPS to the load (refer to NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power, output power, and control circuits. 2. Follow the wire size and tightening torque specifications. 3.
Operating Precautions CAUTION 1. The UPS should not be powered up until the entire operation manual has been read. 2. The voltage of the input power source must be within the range of +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. Voltages and frequencies outside of the permissible range may activate the internal protection devices. 3.
Allow the unit to cool before coming in contact with these items. 13. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS. 14. Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel. WARNING While operating in the inverter mode, placing the breaker in the OFF position will switch the UPS to the battery backup mode.
1. Introduction The information provided in this manual covers single phase 1000 – 1200 VA uninterruptible power systems. Included in this manual is information on the installation, operation, safety precautions, shipping, and storage of the equipment. Installation must be carried out in accordance with this manual. Electrical installations must also follow local legislation and regulations. Only qualified personnel should install this equipment.
2.1 General Description As a double conversion on-line UPS, it is able to supply uninterrupted, clean singlephase power to your critical systems while keeping batteries charged continuously, even if the utility power fails. Other features of the UPS includes • Auto-Restart and Cold Start features • Programmable Load Shed Receptacle • Intelligent Charger with Rapid Charge in only 3.
• An input filter reduces transients on the main supply. • For maintaining full battery charge, AC-power is rectified and regulated in the rectifier feeding power to the inverter and battery converter. • DC power is converted to AC in the inverter and passes it on to the load. • Power to the load is maintained from the battery during a power failure. • The converter increases voltage for the inverter as required.
Free Run Mode Free run mode is a mode of operation in which the output frequency does not match input frequency. The UPS operates in free run mode when the input frequency is outside of the selected input frequency range. When starting the UPS, the targeted frequency is 50 or 60 Hz ±0.25Hz Refer to section 4.3 Front Panel Settings to set up bypass availability while running in free run mode.
2.2 System Configuration The UPS device and the internal backup battery make up the system. Depending on the site and load requirements of the installation, available options may be utilized to create a tailored solution. Planning a UPS system should include the following considerations: • The total demand of the protected system shall dictate the output power rating (VA). Allow a margin for future expansion or calculation inaccuracies from measuring power requirements.
3. Storage Please adhere to the following instructions if the UPS is not installed when received: • Store the equipment in its original packing and shipping carton. • Store the unit in a temperature of 15° C to 25° C. • Ensure that the equipment is fully protected from wet or damp areas and from moist air. In order to maintain the vitality of the batteries, ensure that the UPS is recharged every 6 months for at least 8 hours during storage.
3. Installation 3.2 Environment To ensure safe and proper operation, ensure that the installation conforms to the following specifications. Ensure that the installation location is consistent with the following: • Avoid extreme temperature and humidity. Maximal battery life can be attained with a recommended temperature range of 15° C to 25° C. • Protect the equipment from moisture. • Space and ventilation requirements must be met.
Vertical and Wall-mounted Installations with Accessories Install the vertical and wall-mounted units as shown below. Vertical Installation Wall-mounted installation.
Rack-mounted Installation with Accessories Install the rack-mounted unit as shown below. Installation with bottom bracket. Screw: M5*11, 4 PCS.
Stacked UPS Installation with accessories Install the stacked unit as shown below.
Rear Panel Views 1000VA – 1200VA Tower Rear Panel 11
1000VA Rack mount (1U) Rear Panel 12
1000VA Rack mount (2U) Rear Panel 13
3.3 Connection to main supply and loads (1000 – 1200 VA) • Ensure that the UPS is disconnected from the main supply and loads while connecting the External Battery Cabinets. • Use the battery cable supplied with the External Battery Cabinet to connect the External Battery Cabinet to the UPS. If more than one battery cabinet is required, use the supplied cable.
Figure 2 Example of Installation of Plug & Play products.
4.3 Front Panel Settings Listed below are the default settings of the primary UPS parameters. Settings Options Default 1) O/P VOLT SET 100V/110V/115V/120V/127V 120V Remarks 120V (FOR LV series) (Output Voltage Set) 208/220/230/240 Vac 230V 230V (FOR HV series) 2) I/P FREQ SET ±2% ±5% Input Frequency range (Input Frequency Set) ±5% in Free Run mode. ±7% 3) I/P BYPASS SET ±10% (Input Bypass Setting) +10% -15% +10/-15% Input Voltage range when Bypass mode is on.
Settings 7) OUTLET SETTING Options GROUP 1 / GROUP 2 Default Option 1 Remarks This is a load-shed feature. Option 1: 1 On / 2 On Option 2: 1 Off / 2 On Option 3: 1 Off / 2 Off Option 4: 1 On / 2 Off 8) BATTERY TEST Perform battery test immediately TEST? 9) SILENCE SET ON / OFF OFF 10) BAT CABINET SET 0 EXT B. PACKS 0 1 EXT B. PACKS Shown options when battery cabinets are connected. 2 EXT B.
4. Computer and Alarm Connections At the rear of the UPS is an interface that allows direct communication with a computer system (see figure 2). There is a RS232 serial data interface, a USB data interface, and an emergency power off switch. The RS232 port and the USB interface cannot be used simultaneously. In addition there is an optional interface slot that allows for the installation of communications cards. It may be used in parallel with either the RS232 or USB ports.
USB Port Connecting the UPS to a computer using the USB port of the computer requires USB compliant hardware, PC operating system support, and a UPS driver. The RS232 serial port cannot be used when using the USB port. The USB cable is a standard cable and may be purchased separately. EPO Port (emergency power off) A customer-supplied switch located remotely may be used to open the EPO connection and force the UPS output receptacles to be switched off. The EPO function shuts down the equipment immediately.
5. User’s Guide to Operations Normal ongoing UPS operation requires little or no user input. Startup and shutdown requirements of the user are discussed in this section. 5.2 UPS Startup and Shutdown Starting the UPS • Ensure that installation is correct and that the input power cable is connected to a properly grounded outlet. • Start the UPS by pressing the On/Off button on the front panel. • The UPS will start the inspection of internal functions, main synchronization, and inverter startup.
2. “ ” is the Enter button. (a) Press and hold the Enter button for at least 2 seconds to read the parameter settings of the UPS. Press the Enter button again to read the next parameter. (b) Ten seconds of inactivity will return the display to the original status. 3. “ ” is the Function button. (a) Press and hold the Function button for at least 2 seconds to access the selectable parameters. Press the Function button again to view the next parameter.
Status of the UPS, measurements, and alarms are all indicated on the LCD screen. Figure 3 Control panel Normal Display The UPS status is shown in the normal display mode. The UPS Meters display and the Setting display may be accessed by pressing this button. UPS Meters Display Listed below are the parameters available for viewing from the UPS meters display. Press this button to scroll through the parameters. LCD Message Description O/P VOLT= xxx.xV Shows Output AC Voltage O/P FREQ= xx.
UPS Configurations 1) Parameter settings may be viewed from the UPS Settings display. 2) To enter the configuration mode, press and hold the Function button for one second. The first configuration parameter will be shown on the LCD display. 3) Press the Function button again to scroll through the remaining parameters. 4) Press the Enter button to select a displayed parameter. 5) Press the Function button to scroll through the options for the selected parameter. Press the Enter button to select the setting.
UPS Manual Test Manual UPS and Battery tests may be performed from the UPS configuration screen. Tests may be performed when the battery is not being charged. To run the battery test scroll to the “Manual Bat Test” parameter press the Enter button twice. ** Note: In order for the UPS to operate normally, Manual Bypass should always be set to OFF because the load will not be protected by the unit when Manual Bypass is ON. *** Note: Turn off the UPS and keep the AC power on to use the Generator function.
5.6 Troubleshooting Displayed on LCD Audible Alarm Alarm Description What You Should Do Output Overload Two Beeps/sec The UPS is overloaded (in Line Mode). More power required than the UPS can provide. The UPS operates in bypass. Remove loads from the UPS; least to most critical. If this solves the problem, the UPS will return to normal operation. Battery Test No Beeps No action needed. Battery test active. User Notification only. Over-Charge Constant Beep Overcharged Batteries.
6. Maintenance With a minimal amount of maintenance you can expect years of satisfactory operation from the UPS unit. The most critical issues for the reliability of the UPS are environmental issues. Ensure that the temperature and humidity are always in accordance with the specifications and keep the area around the unit clean and dust free. The typical battery lifetime is 4 years when operated at 25° C.
7. Technical Specifications 7.2 Power Range 1000-1200 VA (LV) General Rated power: Technology: 1000 VA, 1200 VA at power factor 0.7 On-line, double conversion topology with automatic bypass Input Phase: Single phase with ground Bypass Voltage: 96VAC-138 VAC (user selectable) Input Voltage range: 80VAC-144 VAC Frequency: 50/60 Hz Auto selection Frequency window from main supply: 45-65 Hz Synchronization window: ± 3Hz Input current: 1000 VA 8.2A, 1200 VA 10.0A Input Power factor: 0.
7.3 Power Range:1000 VA (19” Rack-mount model, LV, 1U & 2U) General Rated power: Technology: 1000 VA at power factor 0.7 On-line, double conversion topology with automatic bypass Input Phase: Single phase with ground Bypass Voltage: 96VAC- 138VAC (user selectable) Input Voltage range: 80VAC- 144VAC Frequency: 50/60 Hz Auto selection Frequency window from main supply: 45-65 Hz Synchronization window: ± 3Hz Input current: 1000 VA 8.2A Input Power factor: 0.
7.4 Power Range 1000-1200 VA (HV) General Rated power: Technology: 1000 VA, 1200 VA at power factor 0.7 On-line, double conversion topology with automatic bypass Input Phase: Single phase with ground Bypass Voltage: 184VAC-265VAC (user selectable) Input Voltage range: 160VAC-276VAC Frequency: 50/60 Hz Auto selection Frequency window from main supply: 45-65 Hz Synchronization window: ± 2.5Hz Input current: 1000 VA 4A, 1200 VA 5.2A Input Power factor: 0.
7.5 Power Range 1000 VA (19” Rack-mount model, HV, 1U & 2U) General Rated power: Technology: 1000 VA at power factor 0.7 On-line, double conversion topology with automatic bypass Input Phase: Single phase with ground Bypass Voltage: 184VAC- 265VAC Input Voltage range: 160VAC-276VAC Frequency: 50/60 Hz Auto selection Frequency window from main supply: 45-65 Hz Synchronization window: ± 3Hz Input current: 1000 VA 4A Input Power factor: 0.
Tower HV Model OUTPUT POWER Connection Input Connection Output Battery type Number of batteries Backup time/full load Recharge time Dimensions WxDxH (mm) Ship Dimensions WxDxH (mm) Dimensions W x D x H (inch) Ship Dimensions WxDxH (inch) Weight kg (lb) Ship Weight kg (lb) 1000VA/700W 1200VA/840W IEC 320 (10A) 4 x IEC 320 (10A) Lead-acid 9Ah/12V 3 7 min <4 hours to 90% 420x152x238 546x280x356 16.5x6x9.4 21.5x11x14 16.2 (35.6) 18.
Tower LV Model OUTPUT POWER Connection Input Connection Output Battery type Number of batteries Backup time/full load Recharge time Dimensions WxDxH (mm) Ship Dimensions WxDxH (mm) Dimensions W x D x H (inch) Ship Dimensions WxDxH (inch) Weight kg (lb) Ship Weight kg (lb) 1000VA/700W 5-15R 6 x 5-15R (US) Lead-acid 9Ah/12V 3 7 min <4 hours to 90% 420x152x239 546x280x356 16.5x6x 9.4 21.5x11x14 16.2 (35.6) 18.
8. Warranty Information TOSHIBA INTERNATIONAL CORPORATION LIMITED WARRANTY POLICY (48 contiguous U.S. States, Canada, Mexico) (UNINTERRUPTIBLE POWER SUPPLIES-UPS) TOSHIBA INTERNATIONAL CORPORATION (“TIC”) warrants that the 1000 Series Uninterruptible Power Supplies (“UPS”) and Uninterruptible Power Supply Battery (“BATTERY”) sold by TIC to the end-user (“User”) shall be free of defects in material and workmanship.
LIMITATIONS AND EXCLUSIONS This limited warranty shall not cover the UPS, UPS part, or BATTERY during their respective warranty periods, if the following storage, maintenance, installation, operating conditions are not met throughout the warranty periods (5 conditions below): VALVE REGUALATED LEAD ACID (VRLA) BATTERIES FOR TOSHIBA INTERNATIONAL CORPORATION UPSREQUIRED OPERATING 1. Temperature CONDITIONS Annual Average Temperature 25°C (77°F) Temperature per cell < 32°C (89°F) for more than 30 days 2.
1.
Procedure for Defective Product Screening and Disposition User must contact TIC via e-mail upsservice@tic.Toshiba.com, or phone 1-877-8678773 (outside the U.S. call 713-466-0277) to report a defect in a UPS, UPS part, and/or BATTERY. Subject to the limitations of TIC policy and product type, TIC service, or TIC service representative shall repair/replace the UPS/part warranted hereunder, without charge for material or labor.
MODIFICATIONS No representative, salesperson, agent, distributor, or employee of TIC is authorized to modify any of the terms of the warranty, unless modifications are made in writing and signed by an authorized TIC officer.