E6580772③ Optional add-on cassette F10M option unit Instruction manual NOTE 1. Make sure that this instruction manual is delivered to the end user of the the F10M option unit. 2. Read this manual before installing or operating the inverter unit, and store it in a safe place for reference.
E6580772③ Safety Precautions On the inverter and in its instruction manual, important information is contained for preventing injuries to users and damages to assets and for proper use of the device. Read the instruction manual attached to the inverter along with this instruction manual for completely understanding the safety precautions and adhere to the contents of these manuals. Handling in general Danger ▼ Never disassemble, modify or repair the inverter.
E6580772③ Warning ▼ Do not install the inverter in any place subject to vibrations or it could fall. Prohibited Otherwise it can cause injury to people. Wiring Danger ▼ Be sure to perform the following preparatory work before proceeding to wiring. ① Turn the power off. Wait 10 minutes or more after turning the power off and confirm that the charge lamp (on the inverter) is extinct. ② Using a circuit tester that has a D.C.
E6580772③ Introduction Thank you for purchasing the “F10M option unit” for industrial inverter TOSVERT VF-A7 and later series. Read this manual carefully before using the unit. Keep this manual near at hand of the operator who uses the “F10M option unit” for future reference in the maintenance and inspection. For details of handling, it is requested to have the following instruction manuals.
E6580772③ Contents 1. NAME AND FUNCTION OF EACH SECTION .......................................................... 5 1.1 Appearance ...........................................................................................................................................5 1.2 Name of each section (terminal) ...........................................................................................................6 2. CONNECTION TO THE INVERTER...............................................................
E6580772③ 1. Name and function of each section Following figure shows appearance and name of each section of the F10M option unit. 1.1 Appearance Inverter connecting side Connector (left side) View when the cover is removed TB1 detachable terminal block Phoenix MSTBT2.5/4-ST-5.08 Bit switch for PG input TB2 detachable terminal block Phoenix MC1.5/8-ST-3.
E6580772③ 1.
E6580772③ 2. Connection to the inverter Connect the F10M option unit to the inverter according to the procedures below. 2.1 Connection to the inverter (1) Confirm that the all power to the inverter are turned off beforehand. Note: Wait 10 minutes or more after turning the power off and confirm that the charge lamp on the inverter is unlit.
E6580772③ Connection with options When two or more optional add-on cassettes are used, connect them with reference to the following diagram. ①Mounting of relay board for connecting options Following the diagram below mount the board which is attached to the F10M option unit onto the unit for connecting options. Insert a flat head screwdriver into the triangular section at the right side of the option unit and remove the small window cover.
E6580772③ 2.2 Wiring When conduct wiring, follow the instructions below. • Use shield wire for control signal line and ground the unit with shield wire. • Applicable wire size for TB1 is 0.2 to 2.5mm . 2 2 For TB2, it is 0.2 to 1.5mm . • Peel off the end of the wire by about 5mm (7mm for TB1). • For connecting wires, use screwdriver that has a blade tip of 0.4mm thickness and 2.5mm width. (For TB3, thickness and width should be 0.6mm and 3.5mm.
E6580772③ 3. Functional description In this section, functions added by the installation of this F10M option unit, on top of the standard inverter functions, are described. 3.1 F10M communication function Through the communication network, drive and stop control and concentrated monitoring control of operation status can be carried out by the programmable controller and industrial computer. 3.1.
E6580772③ 3.1.2 Setting of communication parameters To enable F10M communication, set following parameters to the inverter. The parameters will be validated by rebooting a power supply or changing a reset setting (f899) to1. When interrupting a transmission to change the setting of command input, reboot a power supply if necessary, since the data which have been received before the interruption of transmission are stored in the inverter.
E6580772③ 3.1.3 Communication parameters F10M communication parameters Parameter name Title Setting value Details Inverter number f802 0 to 255 Data type selection f830 0, 1 Sets inverter station address. (Note 1) When using a message transmission, set the address of the master station to 0 and address of the inverter station to 1 or over. Selects type of transmitting and receiving data.
E6580772③ Parameter name Title Setting value Details Com. Error selection f850 0 to 4 Com. Error detecting time Reset function f851 0 to 1000 f899 0, 1 Sets the inverter operation at time of communication error. The action of inverter will be different depending on the status (during operation or halt) of the inverter. (Note 2) 0: During halt Inverter stops after free run. During operation Inverter trips. 1: During halt Inverter stops after free run.
E6580772③ Continuous operation depends on the status information that was before the communication error happens. z Display of communication error will be [t]. z Display of trip will be [err8]. z When interrupting a transmission to change the setting of command input, reboot a power supply if necessary, since the data which have been received before the interruption of transmission are stored in the inverter.
E6580772③ 3.2 Vector control with sensor Using the pulse-train feedback signal from the encoder installed on the motor shaft or load rotation shaft, vector control with sensor can be conducted. Speed control operation :150% torque at 0 speed, speed control range 1:1000 (1000 ppr PG) speed accuracy ±0.02% (50Hz base digital input) Torque control operation :Torque control accuracy: ±10% (torque control range: –100% to 100%) 3.2.
E6580772③ 3.2.2 Connection of PG As for the pulse input signals, PGA1 and PGA2 are connected for Phase A, PGB1 and PGB2 are connected for Phase B, and PGZ1 and PGZ2 are connected for Phase Z. (The wiring for Phase Z is done only when using Z-marker is necessary.
E6580772③ Inverter R U S V T W IM PG E Free run is stopped when OFF. Forward rotation with ON and reduce speed and stop with OFF Reverse rotation with ON and reduce speed and stop with OFF. When both forward and reverse rotation is ON, reverse rotation. TB2 ST PGA1 F R CC PGA2 PGB1 PGB2 PGVC PGCC E (In case that cmod=0) A A B B V cc 0V When single phase, connect terminals PGA1 and PGA2 only. E Connect PGCC of option unit and CC of inverter.
E6580772③ ★ Caution in case of using open collector encoder connection In case using pulse command oscillator and open collector encoder, the rise time of the voltage when the transistor is OFF tends to be longer than the fall time at the time when the transistor is ON. Therefore, if the maximum input frequency becomes higher, the pulse duty cannot maintain the 50±10% specification. Conduct derating on the maximum input frequency so that the pulse duty will be within the following specification range.
E6580772③ 3.2.4 Vector control setting parameter During operation with vector control with sensor, it is necessary to set the following parameters shown in the table below.
E6580772③ (1) Number of PG input pulse (f367) is the number of encoder output pulses per one motor rotation. (2) For selection of number of PG input phases (f368), set as follows: If the encoder pulse is single-phase: 1 If the encoder pulse is two-phase: 2 (Phase A and Phase B or Phase A and Pulse B + Z origin signal) When the settings for the above (1) and (2) are wrong, the motor rotation will become abnormal.
E6580772③ 3.2.5 Monitoring method for feedback amount Motor rotation speed can be monitored. The motor is equipped with status monitor which is displayed on the panel and analog monitor which used analog output terminals (FM, AM terminals) Set items① and② for motor speed monitoring. ① Speed feedback (real-time value) (Unit: Hz/free unit) The real-time display of motor speed can be made (Monitor display setting: 6).
E6580772③ 4. External diagram Do not forget to reserve the space for the options at time of installation. External diagram of add-on options / External dimension diagram of unit with option installed (unit: mm) Dimension of optional unit 103 When installing optional add-on cassette, secure sufficient space on the right side and front of inverter body. according to the type of inverter. Refer to the 160 180 Space necessary for installing the options is different instruction manual of inverter.
E6580772③ 5. Specification Item Specification Indoor, less than 1,000 m from the sea level. Use Environment No direct sunlight, corrosive or explosive gas, steam, cutting dusts or dusts, grinding solution, and grinding oil. Ambient Temperature -10 to +50℃ Storage Temperature -25 to +65℃ Relative Humidity Vibration 20 to 90 % (No condensation) 5.
E6580772③ Use TOSLINE-F10M as a master station. For the connection with master station TOSLINE-F10 (standard type), refer to the instruction manual of “TOSLINE-F10M Communication function” (E6580773). Network (TOSLINE-F10M) specification Specification:TOSLINE-F10M (when repeater is used) Item Number of transmission words Transmission distance Valid transmission speed Number of connected station Max. 256W Max. 2Km 100ms/256W Max.
E6580772③ 6. Warranty TOSHIBA provides warranty with the product under the following conditions. 1. If and when a trouble occurs on the option unit properly installed and handled within one year of delivery, and if the trouble is clearly attributable to defects inherent in our design and manufacture, the product will be repaired free of charge. 2. The warranty covers only the delivered option unit. 3. Even in the term of the warranty, repair/adjustment service will be charged for the following cases.