TOSHIBA UNINTERRUPTIBLE POWER SYSTEM SINGLE PHASE - .6/.8/1.0 kVA 220V 1500 and 1500 PLUS SERIES MANUFACTURED IN THE U.S.A.
TOSHIBA
TOSHIBA NOTE The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.
TOSHIBA CONTENTS SECTION PAGE Disclaimer .................................................................................................. i Contents .................................................................................................. ii-iii Introduction ............................................................................................... iv General Safety Instructions ..................................................................... v Important Safety Instructions ...........
TOSHIBA CONTENTS (Cont'd) SECTION PAGE 5.0 Operating the UPS (cont'd) .....................................................................5-1 5.3 Operation Monitoring ......................................................................5-3 5.3.1 Visual Indicator Functions ......................................................5-3 5.3.2 Audible Alarm Functions ........................................................5-3 5.3.3 Visual and Audible Indicator Function Chart ..........................5-3 5.
TOSHIBA INTRODUCTION Thank you for purchasing the 1500/1500 Plus Series UPS. This Series features the very latest state of the art microprocessor technology and also uses IGBT transistors for fast, high power and low noise PWM (pulse width modulation) switching. Also, the Plus Series features a low impedance transformer to provide isolation even during bypass operation. It is the intent of this manual to provide a guide for safely installing, operating, and maintaining the UPS.
TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in any of four ways: 1) Danger - The danger symbol is a lightning bolt mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "DANGER". The danger symbol is used to indicate imminently hazardous situations, locations, and conditions which, if not avoided, WILL result in death, serious injury, and/or severe property damage.
TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS- This manual contains important instructions that should be followed during the installation and maintenance of the UPS and it's batteries. Use for models UE1E1E006-5M, UE1E1E008-5M, UE1E1E010-5M. - The maximum ambient temperature in which this UPS unit should be operated or stored is 104 °F (40 °C). - The nominal battery voltage range is indicated in Section 5.6.
TOSHIBA IMPORTANT SAFETY INSTRUCTIONS Installation and servicing of batteries should be performed by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from the batteries. WARNING Proper maintenance to the battery system of this unit must be done by a qualified service technician, this is essential to the safety and reliability of your UPS system. Refer to service manual.
TOSHIBA INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurité. Une battery peut présenter un risque de choc électrique, de brûlure par ATTENTION transfert d' énergie. Pour le remplacement, utiliser le même nombre de batteries du modéle ATTENTION suivant. Model Capacity Manufacturer Type Quantity Yuasa NPH5-12FR 5 Yuasa NPH5-12FR 5 600 VA 800 VA 1000 VA élimination des batteries est règlementèe.
TOSHIBA 1.0 Product Description 1.1 Theory of Operation An uninterruptible power supply is a system that is installed between the commercial power and the load equipment. It is used during short-term blackouts or brownouts. The UPS provides steady ac output power during these commercial power interruptions. This power is provided for a long enough time so that the load can be shutdown in an orderly fashion. This prevents loss of data and possible damage to both hardware and software.
TOSHIBA 2.0 Inspection/Storage/Disposal 2.1 Inspection of the new UPS equipment Upon receipt of the UPS, a careful inspection for shipping damage should be made. After Uncrating: 1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipment, keep all original crating and packing materials for return to shipping agent. Warranty will not apply to units which are damaged during shipment.
TOSHIBA 3.0 Precautions 3.1 Installation Precautions (General) CAUTION 1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on all sides for air ventilation and for maintenance. 2) Install the unit in a stable, level, and upright position which is free of vibration. 3) Install the unit where the ambient temperature is within the correct operating range (see Specifications Section 4.0). 4) Do not install the UPS in areas that are subject to high humidity.
TOSHIBA 3.0 Precautions 3.2 Prestart Precautions CAUTION 1) Before connecting the UPS to a power source; move the operation switch (STOP/RUN), on the front panel (See sections 9.1), to the STOP position. 3.3 Operating Precautions CAUTION 1) The UPS should not be powered up until the entire operation manual has been reviewed. 2) The input power source voltage and frequency must be within the specified ranges (See Specification sections 4.1 and 4.2).
TOSHIBA 4.0 Specifications 4.1 Standard Series Specifications Input MODEL NUMBER UE1E1E008-5M UE1E1E010-5M CAPACITY 800 VA (0.56 kW) 1000 VA (0.7 kW) Input voltage Input frequency Single phase, 220 Vac, +10% to -30% (*) 45 to 65 Hz Input capacity Input power factor Battery Battery rated voltage Battery backup time when fully charged with 0.
TOSHIBA 4.0 Specifications 4.2 Plus Series Specifications (w/ isolation transformer) Input MODEL NUMBER UE1E1E006-5M CAPACITY 600 VA (0.42 kW) Input voltage Input frequency Input capacity Input power factor Battery Battery rated voltage 45 to 65 Hz 600VA Approximate unity (0.95 to 1.0) 60 Vdc Battery backup time when fully charged 12 min. at full load (**) with 0.7 power factor at77° F (25° C) 30 min.
TOSHIBA 5.0 Operating the UPS 5.1 Operation Modes 5.1.1 AC Input Mode (normal operation) Bypass circuit Power input plug Fuse IEC-320 *Isolation only for 1500 plus series (600VA) UPS main circuit Input Transformer UPS batteries UPS receptacles (rear panel) IEC-320 Output Transformer + = power flow - Power flow in AC input mode The above illustration shows circuit power flow in the ac input mode. The UPS unit's rectifier, included in a boost chopper circuit, converts ac input power to dc power.
TOSHIBA 5.0 Operating the UPS 5.1 Operation Modes 5.1.3 Circuit-bypass mode *Isolation only for 1500 plus series (600VA) Bypass circuit Power input plug Fuse IEC-320 UPS receptacles (rear panel) UPS main circuit Input Transformer Output Transformer UPS batteries IEC-320 + = power flow - Power flow in circuit-bypass mode. If the UPS unit is severely overloaded or develops an internal fault, the power flow is automatically switched from the unit's main circuit to the bypass circuit mode.
TOSHIBA 5.0 Operating the UPS 5.3 Operation Monitoring 5.3.1 Visual Indicator Functions The following LED (light emitting diode) indicators are located on the front panel (see Section 9.2 "Panel Layout"). Refer to these lamps for visual information about the operating condition of the UPS (see Section 5.3.3 "Visual and Audible Indicator Function Chart"). 1) AC Input: This green LED lights when normal ac input power is being supplied to the UPS unit.
TOSHIBA 5.0 Operating the UPS 5.4 Front Panel Layout ON LINE (green lamp) Lights green when the UPS’s inverter is supplying power to the load. AC INPUT (green lamp) Lights green when normal ac input power is being supplied to the UPS Unit. FAULT (red lamp) Lights red when the UPS unit has tripped in the fault mode. REPLACE BATTERY (red lamp) Lights red to indicate batteries may need to be replaced. 5.
TOSHIBA 5.0 Operating the UPS (Cont'd) 5.6 Current Battery Recharging The graph below shows the typical voltage requirements for recharging the UPS unit's batteries. Voltage Charging current 0.4 amp (A) Battery charge voltage Vmax. Discharge shut-off point Vmin. Fully charged 0 Time 0 Period 2 Period 1 Period 3 The recharge process usually consists of three periods. During the first period, the current is maintained at approximately 0.4 amperes.
TOSHIBA 5.0 Operating the UPS 5.7 Battery Backup Time The UPS unit's batteries provide about 5-12 minutes of back-up time depending on the capacity of the UPS. These times are valid when a unit is operating under full load. When the units are operating at half load, the batteries can power the load equipment about 3 times longer. The exact length of these times will depend on the UPS model used, condition of the batteries, amount of load, temperature and other variables.
TOSHIBA 6.0 UPS Control Interface Dry Contacts RS-232C Serial Interface 6.1 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DB25 Connector Pinout RS-232C serial communication and Dry Contacts are both standard features available through a DB25 female connector located on the back panel of the UPS (see Section 9.1). The RS-232C serial communication interface allows control of the UPS from a personal computer running special Toshiba software.
TOSHIBA 6.0 UPS Control Interface 6.2 RS-232C Serial Communication Interface The available data from the UPS, via RS-232C communication, is shown below: 6.2.1 6.
TOSHIBA 7.0 Troubleshooting Procedures Faults are those abnormal conditions that can occur and cause the unit to shutdown normal operation. The faults are detected by the protection circuitry (see System Protection Features Section 5.2) in the unit. The UPS “Fault” lamp will light red. "Troubleshooting" involves monitoring the bar graph lamps on the front panel and then interpreting the readout by using the fault mode display charts. 7.
TOSHIBA 7.0 Troubleshooting Procedures 7.2 Fatal Fault Mode Fatal faults may or may not cause the UPS to shutdown. Use "System Reset" procedures (see Section 5.10) to transfer UPS back to “On Line” mode. Use the following chart to decode the display. All fatal faults will cause the red “Fault” LED to light continuously.
TOSHIBA 8.0 Preventive and Scheduled Maintenance/Parts Replacement 8.1 Preventive Maintenance Toshiba's 1500 and 1500 Plus Series of uninterruptible power systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
TOSHIBA 8.0 Preventive and Scheduled Maintenance/Parts Replacement 8.3 Fuse Rating Chart The following chart shows the recommended fuses for all UPS sizes. Fuse rating Model 600 VA 800 VA 1000 VA Amp rating 15.0A 15.0A 15.0A 8-2 Fuse model no.
TOSHIBA 9.0 External Dimensions/Shipping Weights/Panel Layout 9.1 External Dimensions 8.00 Input power cord connector 90% AC Input 75% 60% 45% X Fault 30% + - X Slide-in Option Card Run/Stop switch. 0: Stop 1: Run Overload On Line Fuse Backup Replace Battery 150SERIES 10 VA ON-LINE UPS 10.00 Front View Output Receptacles Air Vents 20.
TOSHIBA 9.0 External Dimensions/Shipping Weights/Panel Layout 9.2 Panel Layout 9.3 Shipping Weights UPS Shipping Weight Model Pounds Kilograms 600 VA 48.8 22.2 800 VA 48.8 22.2 1000 VA 52.2 23.
TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd., Houston Texas 77041 Tel: [800] 231-1412 Fax: [713] 466-8773 Telex: 762078 Printed in U.S.A.