Uninterruptible Power SYSTEMs 1000 Series User Manual 1000 Series Uninterruptible Power Systems (UPS) Single Phase 1000 VA to 3000 VA UPS INDUSTRIAL DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel 713/466-0277 Fax 713/466-8773 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.
IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your local Toshiba sales office or (877) 867-8773 or by e-mail at toshibaups@tic.toshiba.com.
UNINTERRUPTIBLE POWER SYSTEM Complete the information below for the UPS received. Unless otherwise specified on the warranty card, the warranty period for the UPS or UPS part is 36 months from the shipment date (see TIC Bill of Lading). Unless otherwise specified on the warranty card, the warranty period for a UPS battery is 24 months from the shipment date (see TIC Bill of Lading). Please complete the following information and retain for your records.
Table of Contents Manual’s Purpose and Scope................................................................................ V Contacting Toshiba International Corporation’s Customer Support Center ...... VII EMC Statements............................................................................................... VIII General Safety Instructions .................................................................................. X Important Safety Instructions .............................................
6.2 Dry Contact Interface (optional card).......................................................... 15 6.3 USB Port ..................................................................................................... 15 6.4 EPO Port (emergency power off) ................................................................ 16 6.5 Network Transient Protector........................................................................ 16 6.6 Load Segments ...............................................................
Manual’s Purpose and Scope The purpose of this manual is to provide information on how to safely install, operate, and maintain your TIC power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
TOSHIBA is a registered trademark of Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual. This manual is copyrighted.
Contacting Toshiba International Corporation’s Customer Support Center Toshiba International Corporation’s Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System problems that you may experience or to provide application information. The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free number is US (877) 867-8773, Fax (713) 896-5212. The email address is toshibaups@tic.toshiba.com.
EMC Statements FCC Part 15 NOTICE: Pursuant to section 15 of the FCC rules this product has been tested and complies with the conditions of a Class B digital device. The product has been established as offering sufficient protection against dangerous interference for installations in a residential area. Installation and use of the equipment should comply with the instructions provided in order to avoid interference due to the amount of radio frequency energy that is radiated and generated by the equipment.
Declaration of Conformity Request Units labeled with a CE mark comply with the following standards and directives: Harmonic Standards: EN 50091-1-1 and EN 50091-2. EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits. 93/68/EEC, Amending Directive 73/23/EEC. 89/336/EEC, Council Directive relating to electromagnetic compatibility. 92/31/EEC, Amending Directive 89/336/EEC relating to EMC.
General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this instruction manual. Safety Alert Symbol / Signal Words The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark.
2. Warning — The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, could result in death or serious injury to personnel. WARNING 3. Caution/Attention — The word CAUTION or ATTENTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided, may result in minor or moderate injury. CAUTION / ATTENTION 4.
Special Symbols Other warning symbols may appear in conjunction with the Danger, Warning, and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death. 1. ELECTRICAL HAZARD SYMBOL – Indicates a hazard that may cause injury from an electrical shock or burn. The symbol is comprised of an equilateral triangle enclosing a lightning bolt. 2.
Important Safety Instructions This manual contains important instructions that should be followed during the installation, maintenance, and operation of the UPS and its batteries to assure safe and proper operation. 1. Turn off, lockout, and tagout all power sources before connecting the power wiring to the equipment or when performing maintenance. 2. Hardwire type UPS units are not equipped with an over-current protection device, nor do they have an output disconnect for the ac output.
For further information on workplace safety visit www.osha.gov WARNING Misuse of this equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment. CAUTION Do not dispose of the batteries in a fire. The batteries may explode. CAUTION Do not open or mutilate the batteries.
—Strict adherence to the following precautions is a requirement when working with batteries— To be performed by Qualified Personnel only. 1. Verify that the UPS is off and that the power cord is disconnected from the power source. 2. Remove watches, rings or other metal objects. 3. Use tools with insulated handles to prevent inadvertent shorts. 4. Wear rubber gloves and boots. 5. Do not place tools or any metal parts on top of batteries. 6. Determine if the battery is inadvertently grounded.
Instructions Importantes Concernant LA SÉCURITÉ CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurité. ATTENTION Une battery peut présenter un risque de choc électrique, de brûlure par transfert d' énergie. ATTENTION L' élimination des batteries est règlementèe. Consulter les codes locaux à cet effet.
Inspection/Storage/Disposal CAUTION Inspection Upon receipt of the UPS, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. Uncrating Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent. The warranty does not apply to damage incurred during shipping.
will require recharging more frequently during storage. Avoid the following storage locations: • Locations that are subject to extreme temperature changes or high humidity. • Locations that are subject to high levels of dust or metal particles. • Locations that are subject to excessive vibration. • Inclined floor surfaces. Storage Maintenance • If stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries every 9 months.
Installation Precautions CAUTION 1. Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air ventilation and for maintenance. 2. Install the unit in a stable, level and upright position that is free of excessive vibration. 3. Install the unit where the ambient temperature is within the range specified. 4. Do not install the UPS in areas that are subject to high humidity. 5. Do not install the UPS in areas that allow exposure to direct sunlight. 6.
12. Connect the output terminals of the UPS to the load (refer to NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power, output power, and control circuits. 2. Follow the wire size and tightening torque specifications. 3.
Operating Precautions CAUTION 1. The UPS should not be powered up until the entire operation manual has been read. 2. The voltage of the input power source must be within the range of +10% to -30% of the rated input voltage. The input frequency must be within the rated input frequency range. Voltages and frequencies outside of the permissible range may activate the internal protection devices. 3.
12. The heat sink and other components may become extremely hot to the touch. Allow the unit to cool before coming in contact with these items. 13. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS. 14. Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.
1. Introduction The information provided in this manual covers single phase 1000 – 3000 VA uninterruptible power systems (UPS). Included in this manual is information on the installation, operation, safety precautions, shipping, and storage of the equipment. Installation must be carried out in accordance with this manual. Electrical installations must also follow local legislation and regulations. Only qualified personnel should install this equipment.
2.1 General Description As a double conversion on-line UPS, it is able to supply uninterrupted, clean single-phase power to your critical systems while keeping batteries charged continuously, even if the utility power fails.
IGBT Control SNMP Port/Dry Contact IGBT Control Figure 1. Block diagram • An input filter reduces transients on the main supply. • For maintaining full battery charge, AC-power is rectified and regulated in the rectifier feeding power to the inverter and battery converter. 2.2 • DC power is converted to AC in the inverter and passes it on to the load. • Power to the load is maintained from the battery during a power failure. • The converter increases voltage for the inverter as required.
than a second and the on-line mode can be reactivated immediately. Switching back to online mode occurs when the input voltage exceeds ±10% (or ±15% selectable), when the input frequency exceeds ±3Hz, or when no input line is available. Although high efficiency is standard, the default operation is the on-line mode. From the LCD display panel, Bypass can be activated as required or On-line operation can be run permanently if preferred. 2.
• The total demand of the protected system shall dictate the output power rating (VA). Allow a margin for future expansion or calculation inaccuracies from measuring power requirements. • Backup time needed will determine the battery size needed. If the load is less than the UPS nominal power rating then the actual backup time will be longer.
3. Storage Please adhere to the following instructions if the UPS is not installed when received: • Store the equipment in its original packing and shipping carton. • Store the unit in a temperature of 59 – 77 °F (15 – 25 °C). • Ensure that the equipment is fully protected from wet or damp areas and from moist air. In order to maintain the vitality of the batteries, ensure that the UPS is recharged every 6 months for at least 8 hours during storage. 4.
5. Installation 5.1 Environment To ensure safe and proper operation, ensure that the installation conforms to the following specifications. Ensure that the installation location is consistent with the following: • Avoid extreme temperature and humidity. Maximal battery life can be attained with a recommended temperature range of 15 °C to 25 °C. • Protect the equipment from moisture. • Space and ventilation requirements must be met.
5.
1000 – 1500 VA Rack mount (2U) Rear Panel RM-2U 120V NEMA RM-2U 230V IEC 2000 – 3000 VA Rack mount (2U) Rear Panel RM-2U 120V NEMA RM-2U 230V IEC 9
5.4 Connection to main supply and loads (1000 – 3000 VA) The input cable is supplied with all models. • Ensure that the UPS is disconnected from the main supply and loads while connecting the External Battery Cabinets. • Use the battery cable supplied with the External Battery Cabinet to connect the External Battery Cabinet to the UPS. If more than one battery cabinet is required, use the supplied cable.
Figure 2 Example of Installation of Plug & Play products.
5.5 Front Panel Settings Listed below are the default settings of the primary UPS parameters.
Settings 7) OUTLET SETTING Options Default Remarks Option 1 8)BATTERY TEST GROUP1/GROUP2 Option 1: 1 On /2 On Option 2: 1 Off /2 On Option 3: 1 Off /2 Off Option 4: 1 On /2 Off TEST? This is a load-shed feature. 9) SILENCE SET ON/OFF OFF 10)BAT CABINET SET 0: EXT B. PACKS 1: EXT B. PACKS 2: EXT B.
6. Computer and Alarm Connections At the rear of the UPS is an interface that allows direct communication with a computer system (see figure 2). There is a RS232 serial data interface, a USB data interface, and an emergency power off switch. The RS232 port and the USB interface cannot be used simultaneously. In addition there is an optional interface slot that allows for the installation of communications cards. It may be used in parallel with either the RS232 or USB ports.
6.2 Dry Contact Interface (optional card) DB9 Male Connector Outline (facing connector) Pin # Description I/O Type 1 UPS fail, relay contact, normally open, active close. output 2 Summary alarm, relay contact, normally open, active close.
port cannot be used when using the USB port. The USB cable is a standard cable and may be purchased separately. 6.4 EPO Port (emergency power off) A customer-supplied switch located remotely may be used to open the EPO connection and force the UPS output receptacles to be switched off. The EPO function shuts down the equipment immediately. An EPO will not provide an orderly shutdown. The UPS will have to be manually restarted in order to regain power to the outlets.
7. User’s Guide to Operations Normal ongoing UPS operation requires little or no user input. Startup and shutdown requirements of the user are discussed in this section. 7.1 UPS Startup and Shutdown Starting the UPS • Ensure that installation is correct and that the input power cable is connected to a properly grounded outlet. • Start the UPS by pressing the On/Off button on the front panel. • The UPS will start the inspection of internal functions, main synchronization, and inverter startup.
2. “ ” is the Enter button. (a) Press and hold the Enter button for at least 2 seconds to read the parameter settings of the UPS. Press the Enter button again to read the next parameter. (b) Ten seconds of inactivity will return the display to the original status. 3. “ ” is the Function button. (a) Press and hold the Function button for at least 2 seconds to access the selectable parameters. Press the Function button again to view the next parameter.
Status of the UPS, measurements, and alarms are all indicated on the LCD screen. Rack Unit Tower Unit ON ON-LINE ON-BATT BYPASS FAULT FLAG ENTER ON/OFF Figure 3 Control panels 7.4 Normal Display The UPS status is shown in the normal display mode. The UPS Meters display and the Setting display may be accessed by pressing the Return button on Tower Unit and FUNC button on the Rack Unit. 7.5 UPS Meters Display Listed below are the parameters available for viewing from the UPS meters display.
BAT VOLT= xx.xV Shows Battery Voltage O/P LOAD%= xx% Shows Load % of Max Load O/P W= xW Shows Output Watts O/P VA= xVA Shows Output VA O/P CURR= xA Shows Output Current BACKUP TIME= xx min Shows Estimated Backup Time in Minutes BAT CHARG= xx% Shows Approximate Percentage of Battery Capacity TEMPERATURE= xxC Shows Approximate Ambient Temperature BAT PACK NUM= x Shows External Battery Pack Number RATING = xxxxVA Shows UPS Rating CPU VERSION xx.x Shows CPU Version 7.
7.7 UPS Manual Test Manual UPS and Battery tests may be performed from the UPS configuration screen. Tests may be performed when the battery is not being charged. To run the battery test scroll to the “Manual Bat Test” parameter press the Enter button twice. ** Note: In order for the UPS to operate normally, Manual Bypass should always be set to OFF because the load will not be protected by the unit when Manual Bypass is ON.
7.11 Troubleshooting Displayed on LCD Output Overload Audible Alarm Alarm Description Two Beeps/sec The UPS is overloaded (in Line Mode). More power required than the UPS can provide. The UPS operates in bypass. What You Should Do Remove loads from the UPS; least to most critical. If this solves the problem, the UPS will return to normal operation. Battery Test No Beeps No action needed. Battery test active. User Notification only.
8. Maintenance With a minimal amount of maintenance you can expect years of satisfactory operation from the UPS unit. The most critical issues for the reliability of the UPS are environmental issues. Ensure that the temperature and humidity are always in accordance with the specifications and keep the area around the unit clean and dust free. The typical battery lifetime is 4 years when operated at 77° (25 °C).
9. Technical Specifications 9.
9.
10. Warranty Information TOSHIBA INTERNATIONAL CORPORATION LIMITED WARRANTY POLICY (48 contiguous U.S. States, Canada & Mexico) (UNINTERRUPTIBLE POWER SYSTEM) TOSHIBA INTERNATIONAL CORPORATION (“TIC”) warrants that any Uninterruptible Power System (“UPS”) and Uninterruptible Power System Battery (“BATTERY”) (internal UPS battery and/or external battery cabinet) sold by TIC to an end user (“User”) shall be free of defects in material and workmanship.
LIMITATIONS AND EXCLUSIONS 1. This limited warranty shall not cover the UPS, UPS parts, or BATTERY during their respective warranty periods, if the following storage, maintenance, installation, operating conditions are not met throughout the warranty periods (5 conditions below): Valve Regulated Lead Acid (VRLA) Batteries for Toshiba UPS Required Operating, Installation, and Maintenance Conditions Annual Average Temperature is to be 77°F (25 °C) with no greater 1.
2.
THIS WARRANTY REPRESENTS THE ENTIRE AGREEMENT BETWEEN TIC AND USER WITH RESPECT TO THE SUBJECT MATTER HEREIN AND SUPERSEDES ALL PRIOR OR CONTEMPORANEOUS ORAL OR WRITTEN COMMUNICATIONS, REPRESENTATIONS, UNDERSTANDINGS OR AGREEMENTS RELATING TO THIS SUBJECT.
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