NETWORK GATEWAY SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com XLTR-200 Houston Office 12300 Dundee Court, Suite 212 Cypress, TX USA 77429-8364 Printed in U.S.A SERIAL MULTIPROTOCOL NETWORK GATEWAY September 2006 ICC #10604-1.
Introduction Thank you for purchasing the ICC XLTR-200 Serial Multiprotocol Network Gateway. The XLTR-200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements. The XLTR-200 provides two RS485 ports, one RS232 port, and three common serial ports for direct connectivity to Toshiba 7-series, 9-series, 11-series or VF-nC1 Adjustable Speed Drives (ASDs).
XLTR-200 Serial Multiprotocol Network Gateway User's Manual Part Number 10604-1.100-000 Printed in U.S.A. ©2006 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS.
Usage Precautions Operating Environment • Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits: Operation: -10 ∼ +50°C (+14 ∼ +122°F) -40 ∼ +85°C (-40 ∼ +185°F) Storage: • Avoid installation locations that may be subjected to large shocks or vibrations. Avoid installation locations that may be subjected to rapid changes in temperature or humidity.
TABLE OF CONTENTS 1. The Network Gateway Series Concept.......................................7 2. Feature Summary..........................................................................8 3. Installing the Gateway................................................................10 3.1 Mounting .............................................................................................10 3.1.1 Panel Mounting ...............................................................................10 3.1.
12.1.3 Application Configuration ........................................................... 28 12.2 Invocation ........................................................................................... 30 12.3 Main Menu.......................................................................................... 31 12.3.1 View/Edit Points ......................................................................... 32 12.3.2 View/Edit Ports .........................................................................
14.2 Connection ..........................................................................................92 14.3 Using the RFU Utility ...........................................................................93 14.3.1 Required Files ............................................................................93 14.3.2 First-Time Configuration .............................................................93 14.3.3 Transmitting Firmware Files .......................................................94 14.
1. The Network Gateway Series Concept The XLTR-200 is a member of the ICC Network Gateway Series product family. Members of this family are designed to provide a uniform interface, configuration and application experience. This commonality reduces the user’s learning curve, reducing commissioning time while simplifying support. The XLTR-200 provides simultaneous support for many different communication protocols, allowing complex interchanges of data between otherwise incompatible networks.
2. Feature Summary RS485 Ports Two half-duplex 2-wire RS485 ports (A / B / Signal Ground / Shield). These ports allow a selection of various master and slave protocols. RS232 Port One RS232 port that can be used to configure the unit, update the internal firmware, upload/download files or act as a control protocol port. Toshiba ASD Ports Three common serial (aka logic level) ports for connection of Toshiba 7-series, 9-series, 11-series or VF-nC1 ASDs.
Text-Based Console Configuration Unit configuration is performed via a text-based console interface, available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal®. Configuration File Upload/Download A unit’s configuration can be uploaded from / downloaded to a PC, which provides the capability for PC-based file backup and easy configuration copying to multiple units.
3. Installing the Gateway The gateway’s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used. 3.1 Mounting 3.1.1 Panel Mounting The included standoff kit allows for panel mounting of the unit. The standoff kit is comprised of four 1” aluminum male/female standoffs and four #6 lock washers. 1. Remove one of the four cover standoff retention screws and its lock washer from the bottom side of the unit.
4. Using the dimensions provided in Figure 2, drill four 0.150” diameter holes at the specified locations on the panel. As a convenient pattern guide, the unit with attached mounting standoffs can be held against the panel, and the four standoff locations marked with a pencil or scribe. 3.5 IN 2.9 IN 4.0 IN 4.0 IN Figure 2: Standoff Hole Placement 5. As shown in Figure 1, use the four screws and lock washers from step 1 to mount the unit from the back side of the panel. 3.1.
Figure 3: DIN Rail Mounting Kit Installation 3.2 Installation for Non-Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports, the optional 120VAC/9VDC power supply (ICC part number 10456) or a user-supplied power source meeting the requirements outlined in section 10 must also be installed. 1. Mount the unit via the desired method (refer to section 3.1). 2. Connect the various networks to their respective plugs/terminal blocks.
it is advantageous to check that the drive’s common serial communication data rate is set to its maximum speed. Because the gateway will communicate to each drive only at the drive’s configured data rate, this will provide the fastest response time for drive-to-network data transfers. For information on checking the drive’s common serial communication data rate, refer to the appropriate manual supplied with your drive.
over to CNU1 (on the drive control board) and CNU1A (on the LCD panel). Refer to Toshiba’s documentation for any precautions or notices regarding this connection change. If the LCD panel is already connected via the RS485/RS232 channel, then no change is required. 6. Configure the drive’s LCD panel to communicate via the RS485/RS232 channel by setting parameter ”Communication Setting Parameters...Communication Settings...Select LCD Port Connection” to “RS485/232 serial”. 7.
3.3.2 Installation for S7, S9, S11, A7 and VF-nC1 ASDs 1. Mount the unit via the desired method (refer to section 3.1). 2. CAUTION! Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out. 3. DANGER! Wait at least 5 minutes for the drive’s electrolytic capacitors to discharge before proceeding to the next step. Do not touch any internal parts with power applied to the drive, or for at least 5 minutes after power to the drive has been removed.
10. Turn the power sources to all connected drives ON, and verify that the drives function properly. If the drives do not appear to power up, or do not function properly, immediately turn power OFF. Repeat steps 2 and 3 to remove all power from the drives. Then, verify all connections. Contact ICC or your local Toshiba representative for assistance if the problem persists.
4. RS485 Port Electrical Interfaces In order to ensure appropriate network conditions (signal voltage levels, etc.) when using the gateway’s RS485 ports, some knowledge of the network interface circuitry is required. Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry. Note that the “Shield” terminal has no internal connection: its purpose is simply to provide a cable shield chaining location between devices.
5. Environmental Specifications Item Specification Operating Environment Indoors, less than 1000m above sea level, do not expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50°C (+14 ∼ +122°F) Storage Temperature -40 ∼ +85°C (-40 ∼ +185°F) Relative Humidity 20% ∼ 90% (without condensation) Vibration 2 5.9m/s {0.
6. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition, and to ensure a long operational lifetime. Depending on usage and operating conditions, perform a periodic inspection once every three to six months. Before starting inspections, disconnect all power sources.
7. Storage and Warranty 7.1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used for an extended period of time. • Avoid storing the unit in places that are hot or humid, or that contain large quantities of dust or metallic dust. Store the unit in a well-ventilated location. • When not using the unit for an extended period of time, apply power at least once every two years and confirm that it still functions properly. 7.
8. LED Indicators The gateway contains several different LED indicators, each of which conveys important information about the status of the unit and connected networks. These LEDs and their functions are summarized here. 8.1 Toshiba ASD Common Serial Port Indicators Each Toshiba ASD common serial port RJ45 connector has two LEDs positioned immediately above them (1 green and 1 red). Green LED.......Indicates “drive link”. Solid green when a logical connection exists with the attached drive (i.e.
10. Auxiliary Power Supply The ICC part #10456 120VAC/9VDC power supply can be used to power the unit via the AUX PWR input. If providing your own auxiliary power supply, ensure that it adheres to the following specifications: + Connection diagram ............... Voltage rating ......................... 9 - 40VDC Current rating ......................... 500mA (@9VDC) The gateway’s AUX PWR input uses the CUI, Inc. PJ-002A (2.1mm x 5.5mm) or equivalent DC power jack, which mates with the PP-002A (2.1mm x 5.
11. Unit Configuration Concepts 11.1 Port and Protocol Configuration Each of the communication ports can be individually configured or enabled/disabled. It is important to note that the ports function independent of one another, and can operate simultaneously. For example, a Modbus RTU slave request on RS485A, and an ASD1 request can simultaneously access the same internal point.
points that are found to have their timeout enable selections set to “enabled” will then have their configured timeout values automatically written to their assigned “source port” objects. This mechanism provides for a flexible set of device failsafe conditions to be established on a point-by-point basis. 11.3 Point Configuration As mentioned in section 1, the Network Gateway Series concept revolves around a central “point database”, containing the value and access characteristics for each network.
RS485A port. And, because the RS485A port has been designated as a Modbus Master, then the “Modbus Master” portion of point #5’s configuration will be referenced by the update task, and point #5’s value will therefore always be mirroring the value of holding register #14 of remote Modbus station address #8 connected to the Modbus subnet attached to the gateway’s RS485A port. Perhaps holding register #14 of Modbus station address #8 is a monitor item, indicating the pressure in compressor tank.
5. Download a copy of the unit’s configuration file to your PC for backup purposes Of course, it is possible to simplify or even eliminate some of these steps by starting your configuration from a pre-existing point database file (either downloaded from the internet or previously-created by the user), and then simply modifying those elements necessary to match your application.
12. Console Access 12.1 RS232 The console is accessible via an RS232 interface for direct connection to a computer’s serial (COM) port. This is performed by connecting the unit’s RS232 port to the computer’s serial port via a standard straight-thru serial cable. 12.1.
12.1.3 Application Configuration As previously mentioned, any PC communication software and PC serial port can be used. The software configuration example given here will be for Windows HyperTerminal communicating via COM1. Figure 7 shows the “Connect To” tab of the properties window for COM1. Figure 8 shows the window that appears when “Configure” is selected in the “Connect To” tab. Figure 9 shows the “Settings” tab of the properties window.
Figure 8: HyperTerminal Properties…Connect To…Configure Figure 9: HyperTerminal Properties…Settings 29
12.2 Invocation The console provides standard access and editing methods for the various configuration items (ports, points and their associated attributes). It is important to note that whenever you modify the point database and are ready to restart the gateway (“exit”), you must save the database to the internal file system prior to restarting or your changes will be lost.
12.3 Main Menu The main menu is shown in Figure 11. All gateway configuration is performed by “drilling down” into progressively lower-level menus. Figure 11: Console Main Menu All navigation and data entry commands are input by simply entering the menu selection number to the right of the “>” symbol along with any required data fields at the console prompt. In Figure 11, for example, entering the menu selection number “1” (without the quotation marks) will bring up the View/Edit Points submenu.
12.3.1 View/Edit Points Main menu selection number 1 displays a screen which shows a summary of the current point configuration (see Figure 12). This screen only displays the point number and the point name: in order to access more detailed point information, menu selection number 1 “Edit/View a Point” must be entered with the additional argument of the targeted point’s number. The syntax used to edit/view point #1 is shown at the bottom of Figure 12.
Figure 13: Edit a Point • Edit Name: Menu selection number 1 allows you to change the point’s name. For example, the bottom of Figure 13 shows an example of changing point #1’s name to output_voltage. The point’s name is purely for user recognition of a point, and has no bearing upon communications functionality. To clear the point’s name field, just enter the menu selection (“1”) with no additional argument.
Toshiba Point Attributes Figure 14: Edit Toshiba Attributes • Edit Address: Menu selection 1 allows you to edit the network address of the Toshiba ASD that this point refers to. This address field is only used in conjunction with the Toshiba RS485 protocol: Toshiba common-serial port connections are point-to-point, and therefore do not require targeting a drive at a specific address. • Edit Parameter: Menu selection 2 allows you to edit the Toshiba ASD parameter that this point will access.
Mitsubishi Point Attributes Figure 15: Edit Mitsubishi Attributes • Edit Address: Menu selection 1 allows you to edit the network address of the Mitsubishi ASD that this point refers to. • Edit Parameter: Menu selection 2 allows you to edit the Mitsubishi ASD parameter that this point will access. Figure 15 shows an example of how to change the current setting of 1 to 1001.
Modbus Master Point Attributes Figure 16: Edit Modbus Master Attributes • Edit Address: Menu selection 1 allows you to edit the network address of the Modbus slave that this point refers to. • Edit Register: Menu selection 2 allows you to edit the Modbus holding register or input register that this point will access. The type of register accessed (holding or input) will be determined on the basis of the “Read FC” setting (see below).
Modbus Slave Point Attributes Figure 17: Edit Modbus Slave Attributes • Edit Register: Menu selection 1 allows you assign a Modbus holding register to this point. Figure 17 shows an example of how to change the current setting of 1 to 8.
Metasys N2 Point Attributes Figure 18: Edit Metasys N2 Attributes • Edit Object Type: Menu selection 1 allows modification of the object type. Figure 18 shows an example of how to change the current setting of AI to AO. • Edit Object Number: Menu selection 2 allows modification of the object number. The current configuration as indicated in Figure 18 shows that point #1 is configured to be AI #1.
12.3.2 View/Edit Ports Main menu selection number 2 displays a screen which shows a summary of the current port configuration (see Figure 19). This screen only displays the current protocol selected for each port: in order to access more detailed port information, select the menu number corresponding to the desired port. Menu selections 1-3 correspond to the Toshiba ASD ports, and these contain no other port configuration other than enable/disable.
RS485/232 Port Configuration Figure 20: Edit Port Configuration • Edit Protocol Selection: Menu selection 1 allows you to change what serial protocol is running on the selected port. Note that not all ports run the same protocols. Figure 20 shows how to change the protocol selection from the current setting of Metasys N2 to Modbus slave. • Edit Baudrate: Menu selection 2 allows you to change the baudrate for the selected port.
12.3.3 Load Points Main menu selection number 3 allows the retrieval of a predefined configuration into working memory and the flash file system (see Figure 21). Loading one of these configurations overwrites the existing point configuration. The FLN application listed in menu selection 1 loads the predefined configuration detailed in section 13.6. Menu selection 2 returns the gateway’s configuration to its factory default state. Figure 21: Loading a Point File 12.3.
selection, making the specific Xmodem protocol selection arbitrary. The first argument of the xmodem command indicates the mode, and must be set to either “/crc” for Xmodem CRC mode, or “/cs” for Xmodem checksum mode. As mentioned above, configuration files can be both downloaded and uploaded. The second argument in the xmodem command indicates the action to take, and must be set to either “/d” to download the configuration file from the unit, or “/u” to upload a configuration file to the unit.
Figure 23: HyperTerminal receive file dialog box When uploading a file, the procedure is similar to downloading. Enter “/u” instead of “/d” for the action parameter of the xmodem command. Once the xmodem upload command is entered, the user will have 30 seconds to click the “send” button ( ) on the tool bar in HyperTerminal and initiate the Xmodem upload transaction.
13. Protocol-Specific Information This section will discuss topics that are specific to each of the available network selections. 13.1 Modbus The gateway supports Modbus slave and master functionality via Modbus RTU. The slave implementations share common access methods, which is to say they support the same functions and reference the internal points via a common “Modbus Slave” holding register assignment.
object, no Modbus exception will be immediately returned. However, the point will always reflect the “source port” status and object value. In other words, if such an out-of-range write attempt is performed, the unsuccessful “source port” network write can be observed by reading the current (unchanged) value of the point during a subsequent Modbus transaction. 13.1.1 Coil Mappings The Modbus slave implementation provides read/write support for coils (0X references).
Note that this coil-to-register/bit relationship holds true regardless of whether or not holding register #3 is assigned to a point. If holding register #3 is not assigned to a point, then a Modbus exception will be returned. Either way, coil #34 will always access holding register #3, bit #1. 13.1.2 Modbus RTU Slave • Broadcast (for functions 5, 6, 15 and 16) is supported.
slave. This gateway follows this generally-accepted industry paradigm, where a point’s configured Modbus master “register” value is decremented by 1 before it is placed “on the wire”. Some vendors, however, will document their slave device’s “addressed as” values in their literature, which means that these register indices must have 1 added to them when entered into the gateway’s “Modbus master register” field.
13.2 Metasys N2 • The gateway acts as a Johnson Controls Metasys N2 slave, and supports N2 analog input, analog output, binary input and binary output object types. • Analog input (AI) objects are used for monitoring analog status items. AI objects support low alarm limits, low warning limits, high warning limits, high alarm limits and differential values. Change of state (COS), alarm and warning functions can also be enabled.
• The Metasys device type for the gateway is VND. • Because the Metasys N2 protocol specifies strict response timing requirements, all accessible data objects must be designated as points, thereby making use of data mirroring. • Network characteristics selections: not configurable according to the Metasys N2 specification. • Because all transactions are handled locally within the gateway, write data checking is not available.
N2+ A N2- B GND SG SHIELD SHIELD N2 Network Devices Gateway RS-485 Terminals Figure 25: N2 Bus Cable Connection 50
13.3 Toshiba Common Serial ASD Protocol • The gateway can act as a Toshiba ASD master via the dedicated common serial port connections. All Toshiba ASDs that include a common serial port are supported. • No configuration is necessary, as the gateway automatically adapts to the ASD’s configured characteristics. • All parameter writes use the drive’s RAM / EEPROM data write (“W”) command.
Figure 26: RS485 Terminal Block (CN3) and Duplex Selection Jumpers • The Toshiba RS485 terminal block connections for G7/Q7/H7/W7 drives are shown in Figure 27 for reference only. Because there are many possible RS485 port configurations & options available for the various Toshiba drives, please refer to the relevant Toshiba documentation for your drive.
• The drive response timeout (in seconds) is assigned via the designated port’s “Timeout” selection. If “0” is chosen (an invalid timeout time), the gateway will use a 1s timeout by default. • Network characteristics selections o Baud rate: 2400 / 4800 / 9600 / 19200 / 38400 bps o Parity: odd / even / none (1 stop bit) / none (2 stop bits) • Point parameter number entry radix is hexadecimal (e.g.
13.5 Mitsubishi ASD Protocol • The gateway acts as a Mitsubishi protocol master via its RS-485 ports. Adjustable speed drives such as the FR-A500/E500/F500 series and F700series that support the Mitsubishi protocol can be accessed. Also supported are MGI Technologies, Inc. M3000, M4000 and M5000-series drives that support the Mitsubishi protocol. • For 500-series drives, the gateway can connect to the ASD via either the PU (panel) connector, or via an optional FR-A5NR computer link board.
Connect as shown in Figure 30. Figure 29: EIA/TIA Wiring Standards RDA SDA SDB RDB A (TB:1) B (TB:2) Signal Ground (TB:3) Figure 30: PU Port Connections • For 700-series drives, the gateway can connect to the ASD via either the PU (panel) connector as indicated in Figure 30, or via the on-board RS-485 terminals. Because both of these ports externally present a 4-wire RS-485 network, connecting them to the gateway requires jumpering the network wires for 2-wire format (i.e.
A (TB:1) B (TB:2) Signal Ground (TB:3) Figure 31: 700-Series ASD Connections • Note that although the 700-series ASD also supports the Modbus RTU protocol, the initial ASD firmware did not support the Modbus RTU protocol in 2-wire format. Therefore, using the Mitsubishi protocol may be the only available method to communicate with the gateway (ASD parameter 549 must be “0”). Contact Mitsubishi Technical Support for more information.
on these parameters, please refer to the relevant Mitsubishi documentation.
13.6 Siemens FLN Currently, the XLTR-200 supports Siemens application number 2750. This application acts as an FLN to Mitsubishi gateway. 13.6.1 Ports • For this application, the FLN network must be connected to XLTR-200 RS485 port A, and the Mitsubishi network must be connected to XLTR-200 RS485 port B. • The FLN port (RS485 port A) requires no configuration other than the FLN node address, which has a valid address range of 0 – 98. NOTE that the factory default value is 99.
13.6.2 Supported Subpoints This application contains a predefined set of FLN subpoints (refer to Table 4). These points are static for this application, and cannot be edited. Table 4: Supported Subpoints Point # Point Type Subpoint Name Factory Default 01 LAO ADDRESS 99 – 1 0 – – 02 LAO APPLICATION 2750 – 1 0 – – 03 LAI FREQ OUTPUT 0 HZ 0.01 0 – – 04 LAI OUTPUT CUR 0 A 0.01 0 – – 05 LAI OUTPUT VOLT 0 V 0.
13.6.3 Subpoint Details This section gives a brief overview of each subpoint, including any notable behavior or settings. Further information may be obtained by referring to applicable Mitsubishi ASD documentation. 1. ADDRESS This is the FLN address of the drive. It can be changed via FLN or via the gateway’s serial console. 2. APPLICATION This is the Application ID for FLN on the A500/F700 drives.
11. CMD REV.STOP Commands the drive to run reverse or stop. Note that commanding this point is effective only when the drive is configured for network start/stop control. Corresponds to drive command parameter 1014, bit #2. 12. FREQ CMD The frequency command of the drive in Hertz. Note that commanding this point is effective only when the drive is configured for network frequency control. Corresponds to drive parameter 1001. 13. MIN FREQ The drive’s minimum allowable frequency in Hertz.
point’s value is “NO”. The drive network wiring, etc., should also be inspected in such a condition in order to identify the cause of the communication outage. 22. OPER MODE Drive operation mode. Corresponds to drive parameter 1015. 29. DAY.NIGHT This is a mandatory FLN point required for compatibility with Siemens control systems. It has no effect in this application. 99. ERROR STATUS This is a mandatory FLN point required for compatibility with Siemens control systems.
13.7 Toshiba 3-Series ASD Protocol • The gateway can act as an RS232 master for Toshiba 3-series ASDs (G3, H3, E3 etc.) Use of the ICC “Toshiba 3-Series ASD Interface Cable” (ICC part #10603) or an equivalent cable is required to connect the gateway’s RS232 port to the drive’s on-board RS232 port. • The following ASD parameters (in GROUP:COMMUNICATION SETTING PARAMETERS) must be set as indicated: RS232 BAUD RATE.........................2 (9600 baud) NUMBER OF DATA BITS ................
13.7.1 Command Parameters Parameter Bit 0001 word 0002 0003 Bank Mask Adjustment Range Multiplier Frequency command 0 FFFF 0.00 ∼ 400.00Hz Actual frequency will be limited by LL, UL and Fmax. 0.
13.7.
Parameter Bit 0012 high byte 2nd past trip Function Bank Mask 0 7F00 Adjustment Range Multiplier low byte 1st past trip (oldest) 0013 word Pre-compensation output frequency 0 FFFF 0000 ∼ 9C40 (0.00 ∼ 400.00 Hz) 0.01 0014 word Post-compensation output frequency 0 FFFF 0000 ∼ 9C40 (0.00 ∼ 400.00 Hz) 0.01 0015 word Torque current monitor 0 FFFF (Note 2) 0.
Table 5: Input Terminal Status Monitor (parameter 000D) Bit Input Terminal 0 1 Single-Bit Read Mask bit 0 F terminal - CC open terminal - CC shorted 0001 bit 1 R terminal - CC open terminal - CC shorted 0002 Lower bit 2 S1 terminal - CC open terminal - CC shorted 0004 Byte bit 3 S2 terminal - CC open terminal - CC shorted 0008 bit 4 S3 terminal - CC open terminal - CC shorted 0010 bit 5 S4 terminal - CC open terminal - CC shorted 0020 bit 6 S5 (option) terminal - CC op
Table 7: Inverter Status 1 (parameter 000F) Bit Inverter Status 0 1 Single-Bit Read Mask bit 0 running (accel/decel) running 0001 bit 1 unused (always 0) Lower bit 2 forward / reverse reverse forward 0004 Byte bit 3 accel/decel #1/#2 accel/decel #1 accel/decel #2 0008 bit 4 for inverter use bit 5 for inverter use bit 6 for inverter use bit 7 jog/normal mode normal (accel/decel) jog mode 0080 Bit Inverter Status 0 1 Single-Bit Read
13.7.3 Fundamental Parameters #1 Parameter Function / Title Bank Mask 0/1 FFFF BASE FREQUENCY #1 0/1 FFFF 09C4 ∼ 9C40 (25.00∼400.
13.7.4 Fundamental Parameters #2 Parameter Bank Mask 0034 BASE FREQUENCY #2 Function / Title 0/1 FFFF 09C4 ∼ 9C40 (25.00 ∼ 400.00) Adjustment Range 0035 MAXIMUM OUTPUT VOLTAGE #2 0/1 FFFF 0000 ∼ 0258 (0 ∼ 600) 0036 VOLTAGE BOOST #2 0/1 FFFF 0000 ∼ 012C (0.0 ∼ 30.
13.7.
Parameter Bank Mask 0061 LOW SPEED SIGNAL OUTPUT FREQ Function / Title 0/1 FFFF 0 ∼ Fmax Adjustment Range 0.01 0062 ACC/DEC COMPLETE DETECT BAND 0/1 FFFF 0 ∼ Fmax 0.01 0063 SPEED REACH MAXIMUM FREQUENCY 0/1 FFFF 0 ∼ Fmax 0.01 0064 SPEED REACH MINIMUM FREQUENCY 0/1 FFFF 0 ∼ Fmax 0.
Table 9: Input Terminal Selections Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 10C8 R (reverse run) 28 04AF Binary bit #6 1 011C SS1 (preset speed selection) 29 08AF Binary bit #7 2 021C SS2 (preset speed selection) 30 10AF Binary bit #8 3 041C SS3 (preset speed selection) 31 20AF Binary bit #9 4 081C SS4 (preset speed selection) 32 40AF Binary bit #10 5 20C8 F (forward run) 33 04CE No effect 6 201B RES (fault reset) 34 01C7 UP/
Table 10: Output Terminal Selections (RCH, LOW, FL, OUT relay contacts) Setting Value Data (Hex) Function Setting Value Data (Hex) Function 0 0000 Lower limit frequency 32 C5B7 Executing emergency off 1 0100 /Lower limit frequency 33 CDB7 /Executing emergency off 2 0200 Upper limit frequency 34 B5BB Executing retry 3 0300 /Upper limit frequency 35 BDBB /Executing retry 4 0400 Low speed signal 36 D5CF Pattern run switching output 5 0500 /Low speed signal 37 DDCF /Patt
13.7.7 Special Control Parameters Parameter 0069 Function / Title START-UP FREQUENCY 006A ∼ 006F Bank Mask 0/1 FFFF Adjustment Range Multiplier 0000 ∼ 03E8 (0.00 ∼ 10.00) 0.01 0070 END FREQUENCY 0/1 FFFF 0000 ∼ 0BB8 (0.00 ∼ 30.00) 0.01 0071 RUN FREQUENCY 0/1 FFFF 0000 ∼ Fmax 0.01 0072 RUN FREQUENCY HYSTERESIS 0/1 FFFF 0000 ∼ 0BB8 (0.00 ∼ 30.00) 0.
13.7.
Parameter 0098 Function / Title 0099 009A 009B 009C Bank Mask 0/1 0001 0000: Standard 0001: Adjustable BINARY REF SETTING POINT #1 0/1 00FF 0000 ∼ 0064 (0 ∼ 100) BINARY REF POINT #1 FREQUENCY 0/1 FFFF -Fmax ∼ Fmax BINARY REF SETTING POINT #2 0/1 00FF 0000 ∼ 0064 (0 ∼ 100) BINARY REF POINT #2 FREQUENCY -Fmax ∼ Fmax BINARY INPUT STD OR ADJUSTABLE 1 Adjustment Range 0/1 FFFF 009D 0/1 FFFF 0000 ∼ 07D0 (0.00 ∼ 20.
Parameter 0110 Function / Title higher 0111 0112 9 or higher 0113 0114 10 or higher 0115 0116 11 or higher 0117 0118 12 or higher 0119 011A 13 or higher 011B 011C 14 or higher 011D 011E 15 Bank Mask PRESET SPEED #8 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPERATING MODE PRESET SPEED #9 FREQUENCY 1 FFFF LL ∼ UL PRESET SPEED #9 OPERATING MODE 1 040C Same as PRESET SPEED #1 OPERATING MODE PRESET SPEED #10 FREQUENCY 1 FFFF LL ∼ UL PRESET SPEED #10 OPERATING MODE 1 040C
13.7.9 Protection Function Parameters Parameter 011F Function / Title Bank Mask Adjustment Range Multiplier 0/1 0003 0000: no dynamic braking (0) 0001: with dynamic braking, no DBR overload trip (1) 0003: with dynamic braking and DBR overload trip (2) BRAKING RESISTOR VALUE 0/1 FFFF 000A ∼ 2710 (1.0 ∼ 1000) 0.1 BRAKING RESISTOR POWER RATING 0/1 FFFF 0001 ∼ EA60 (0.01 ∼ 600.00) 0.
Parameter Function / Title Bank Mask STALL PROTECTION ENABLE 0/1 0040 0000: ON 0040: OFF STALL PROTECTION CURRENT LEVEL 0/1 00FF 000A ∼ 00D7 (10 ∼ 215) 0135 UNDERVOLTAGE TRIP SELECTION 0/1 0080 0000: Trip disabled 0080: Trip (during run) 0136 UNDERVOLTAGE DETECT TIME 0/1 FFFF 0000 ∼ 03E8 (0.00 ∼ 10.
13.7.
Parameter Function / Title Bank Mask Adjustment Range Multiplier 016A PATTERN GROUP #4 SPEED #1 016B PATTERN GROUP #4 SPEED #2 016C PATTERN GROUP #4 SPEED #3 016D PATTERN GROUP #4 SPEED #4 016E PATTERN GROUP #4 SPEED #5 016F PATTERN GROUP #4 SPEED #6 0170 PATTERN GROUP #4 SPEED #7 0171 PATTERN GROUP #4 NUMBER OF CYCLES 0/1 00FF 0001 ∼ 00FF: 1 ∼ 255 1 0172 SPEED #1 CONTINUE MODE 1 00FF 0000: 0001 ∼ 000F: Speeds 1 ∼ 15 0001: 0002: 0003: 0004: 0005: 0173 0174 0175 0176 0177 0
Parameter 0185 0186 0187 0188 0189 018A 018B 018C 018D 018E 018F Function / Title <4 SPEED #10 DRIVE TIME SPEED #11 CONTINUE MODE <4 SPEED #11 DRIVE TIME SPEED #12 CONTINUE MODE <4 SPEED #12 DRIVE TIME SPEED #13 CONTINUE MODE <4 SPEED #13 DRIVE TIME SPEED #14 CONTINUE MODE <4 SPEED #14 DRIVE TIME SPEED #15 CONTINUE MODE <4 SPEED #15 DRIVE TIME Bank Mask 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 1 00FF Same as SPEED #1 CONTINUE MODE 1 FFFF 0000 ∼ 1F40 (0 ∼ 8000) 1 1 00FF Same as SPEED #1
13.7.11 Feedback Control Parameters Parameter Function / Title Bank Mask FEEDBACK CONTROL SELECTION 0/1 0060 0020: No feedback 0040: PID control 0060: Speed feedback FEEDBACK INPUT SIGNAL SELECTION 0/1 001C 0004: 0008: 000C: 0010: 0014: 0018: PROPORTIONAL GAIN 0/1 00FF 0001 ∼ 00FF (0.01 ∼ 2.55) 0.01 0193 INTEGRAL GAIN 0/1 FFFF 0001 ∼ 8CA0 (0.01 ∼ 360.00) 0.01 0194 ANTI-HUNTING GAIN 0/1 00FF 0000 ∼ 00FF (0.0 ∼ 25.5) 0.
13.7.12 Communication Setting Parameters Parameter Bank Mask 0204 INVERTER ID NUMBER Function / Title 1 00FF 0000 ∼ 00FF (0 ∼ 255) 0205 COMMUNICATION SELECTION 1 0007 0000: OFF 0001: RS485 0002: Modbus, F10, DeviceNet 0003: TOSLINE S-20 0004: 12 bit binary input 0005: 3-digit BCD (0.1Hz) 0006: 3-digit BCD (1Hz) (0) (1) (2) (3) (4) (5) (6) MASTER/SLAVE SELECTION 1 0018 0000: Slave (0) 0008: Master (freq.
13.7.13 AM/FM Terminal Adjustment Parameters Parameter Bank Mask 0218 FM TERMINAL FUNCTION SELECTION Function / Title 0/1 FFFF 1194: Pre-comp ref. frequency 6686: Post-comp output freq.
13.7.
Parameter Function / Title Bank Mask Adjustment Range Multiplier 0004 0000: 0.1 sec. 0004: 0.01 sec.
13.7.15 Motor Rating Parameters Parameter Bank Mask 0242 NUMBER OF MOTOR POLES Function / Title 0/1 00FF 0243 MOTOR RATED CAPACITY 0/1 FFFF 0001 ∼ 270F (0.1 ∼ 999.
13.7.16 Inverter Fault Codes LCD Display Message Data (Hex) NO ERROR ××00 No error has been recorded since the last inverter reset or trip clear OVERCURRENT (ACCEL) (PRESS CLEAR) ××01 Overcurrent during acceleration OVERCURRENT (DECEL) (PRESS CLEAR) ××02 Overcurrent during deceleration OVERCURRENT (RUN) (PRESS CLEAR) ××03 Overcurrent during constant-speed run LOAD-END OVERCURRENT (PRESS CLEAR) ××04 Load-end overcurrent detected at start-up (output terminals, motor wiring etc.
LCD Display Message Data (Hex) Explanation OPTION PCB ERROR (PRESS CLEAR) ××1B Option PCB error OPTION ROM ERROR ××1C Option ROM error LOW CURRENT TRIP (PRESS CLEAR) ××1D Low current UNDERVOLTAGE TRIP (PRESS CLEAR) ××1E Main circuit undervoltage OVERTORQUE TRIP (PRESS CLEAR) ××1F Unused ××20 Overtorque EARTH FAULT (SOFT) (PRESS CLEAR) ××21 Earth fault (software) EARTH FAULT (HARD) (PRESS CLEAR) ××22 Earth fault (hardware) OPEN FUSE TRIP (PRESS CLEAR) ××23 Open fuse DBR OVERCUR
14. Firmware Updates The gateway’s embedded firmware resides in flash memory that can be updated in the field. Firmware updates may be released for a variety of reasons, such as custom firmware implementations, firmware improvements and added functionality as a result of user requests. ICC is continually striving to enhance the functionality and flexibility of our products, and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests.
14.3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility (RFU), which is a 32-bit application that runs on Microsoft Windows platforms. The RFU utility can be downloaded from ICC’s home page at http://www.iccdesigns.com. When downloading a new gateway application BSP, always confirm that you also have the latest version of RFU, as new .
“Comm Port” settings, which depends on the COM port you are using. Click “OK” when complete. Figure 33: Communications Options Window Next, select the “Setup…File Locations” menu item from the main screen. The “Choose File Locations” window shown in Figure 34 then appears. Confirm that the correct paths to the referenced files are entered. Enter the correct paths if necessary. Figure 34: Choose File Locations Window 14.3.
Once the RFU utility has been configured, the flash firmware files can be downloaded to the gateway by two different methods. The simplest way is to drag the application firmware .BIN file’s icon and drop it onto the RFU utility’s main screen. This will automatically initiate the download process. Alternatively, select the “File…Load Flash Image” menu item (refer to Figure 35). Figure 35: Load Flash Image Menu Selection The flash image (.BIN file) selection window will then appear (refer to Figure 36).
14.4 Wrap-Up Once downloading is complete, close the RFU utility, move “CFG” switch #1 back to the “OFF” (left-hand) position to exit “firmware download” mode, and cycle power momentarily to the unit by either disconnecting the auxiliary power supply and/or powering down all connected drives or momentarily removing all drive communication cables from the unit. When the unit powers up again, it will be running the new application firmware.
15.
NETWORK GATEWAY SERIES ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. ICC INDUSTRIAL CONTROL COMMUNICATIONS, INC. Madison Office 1600 Aspen Commons, Suite 210 Middleton, WI USA 53562-4720 Tel: [608] 831-1255 Fax: [608] 831-2045 http://www.iccdesigns.com XLTR-200 Houston Office 12300 Dundee Court, Suite 212 Cypress, TX USA 77429-8364 Printed in U.S.A SERIAL MULTIPROTOCOL NETWORK GATEWAY September 2006 ICC #10604-1.