Instructions / Assembly

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www.gp.com/gypsum
1. Sketch
A little planning before the job begins can save you a
lot of time and materials later on.
• Sketch out the area you want to cover with gypsum
board. Use the sketch as a guide to determine how
much wallboard you’ll need.
• Remember to plan for the board to be installed
across (perpendicular to) joists and/or studs.
Try to avoid end joints wherever possible. To do that,
you may want to buy 12
gypsum board, instead of
8
, depending on your room size.
• If end joints can’t be avoided, stagger them so they
all don’t fall at one end of the room.
Your gypsum board should be stored flat, indoors,
away from moisture and temperature extremes, until
you’re ready to use it. As soon as possible after joint
treatment is thoroughly dry, all surfaces should be
sealed or primed with a vinyl or oil base primer/sealer.
2. Estimate
Once you’ve determined how much wallboard you’ll
need, you can use the charts on the next page to
estimate for nails, joint compound and tape.
If you choose the adhesive/nail-on method for wall
installation (see installation instructions), you’ll also
need some gypsum board adhesive. Use 8 quart-sized
tubes for each 1,000 sq. ft. of wallboard (1 tube to 4,
4
x 8 sheets; 1 tube to 2
1
2,4x 12 sheets).
Note: If you’re applying wallboard to masonry walls,
see ‘Masonry’’ section for additional materials.
How Much Board Do You Need?
First, figure out the wall and ceiling areas.
Width of the room x Length of the room = Ceiling area
(Width + Length) x 2 x Height of the room = Wall area
For example, a 12
x 16 x 8room has a wall/ceiling area
of 640 sq. ft. (Ceiling area: 12 x 16 = 192;
Wall area: (12 + 16) x 2 x 8 = 448; 192 + 448 = 640.)
Look at the Room Measurement Table for a quick
reference. Measure door and windows area and subtract
their square footage from the total square footage to
obtain net room area. Then refer to the Panel Coverage
Table to locate the number of wallboard panels required
for the room. Be sure to allow 10% to 15% overage
for cutting and piecing.
Room Measurement Table
4 5 6 7 8 9 10 11 12 13 14 15 16
8 224 248 272 296 320 334 368 392 416 440 464 488 512
9 244 269 294 319 344 369 394 419 444 469 494 519 544
10 264 290 316 342 368 394 420 446 472 498 524 550 576
11 284 311 338 365 392 419 446 473 500 527 554 581 608
12 304 332 360 388 416 444 472 500 528 556 584 612 640
13 324 353 382 411 440 469 498 527 556 585 614 643 672
14 344 374 404 434 464 494 524 554 584 614 644 674 704
15 364 395 426 457 488 519 550 581 612 643 674 705 736
16 384 416 448 480 512 544 576 608 640 672 704 736 768
Panel Coverage Table (in sq. ft. of wall area)
123456
Panel Panels Panels Panels Panels Panels
4 x 8Panel 32 64 96 128 160 192
4 x 9Panel 36 72 108 144 180 216
4 x 10Panel 40 80 120 160 200 240
4 x 12Panel 48 96 144 192 240 288
4 x 14Panel 56 112 168 224 280 336
4 x 16Panel 64 128 192 256 320 384
Besides standard 4widths, ToughRock
gypsum board
is also available in a 54
width that eliminates the need
for gap filler boards in horizontal applications when
walls are 9
high (see illustration). Using 54 wide
gypsum board when you have 9
ceilings reduces the
number of seams you’ll need to finish and cuts waste.
Plan
48 (1220 mm) wide
Regular Gypsum Board;
9 (2.74 m) high framing
54 (1370 mm) wide
ToughRock
Gypsum Board;
9 (2.74 m) high framing
48
48
54
54
Want help calculating the amount of materials you’ll
need for your project? Check out the ToughRock
Calculator at www.gp.com/gypsum/toughrock.
Simply enter the measurements of your room
and the calculator will do the rest.