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TEN 6WIN Series

Application Note

http://www.tracopower.com Page 1 of 43

TEN 6WIN Series

6W, Ultra-Wide Input Range DIP, Single & Dual Output DC/DC Converters

Features

► DIP-24 Plastic Package

► Ultra-wide 4:1 Input Range

► High Efciency up to 84%

► Operating Temp. Range -40°C to +85°C

► Overload Protection

► I/O-isolation 1500VDC ( opt. 3000VDC)

► Input Filter meets EN 55022,class A and FCC, level A

► 3 Years Product Warranty

Applications

► Distributed power architectures

► Workstations

► Computer equipment

► Communications equipment

General Descripon

The TRACO TEN 6WIN series is a new range of high performance dc-dc converter modules with 6W output power, featuring ultra-

wide 4:1 input voltage ranges and tight output voltage regulation. The product comes in a DIP-24 package with industry standard

footprint.

Excellent efciency allows an operation temperature range of -40°C to +85°C . Standard features include overload protection.

Typical applications for these cost optimized converters are battery powered equipment, instrumentation, datacom and industrial

electronics.

Table of contents

Absolute Maximum Rating……………… P2 Short Circuitry Protection………………… P39

Output Specication…………………… P2 Mechanical Data…………………………… P40

Input Specication……………………… P3 Recommended Pad Layout Single & Dual P40

General Specication…………………… P4 Soldering and Reow Consideration…… P41

Characteristic Curves…………………… P5 Packaging Information…………………… P41

Testing Congurations………………… P37 Part Number Structure…………………… P42

EMC Considerations…………………… P38 Safety and Installation Instruction……… P43

Input Source Impedance………………… P39 MTBF and Reliability……………………… P43

Output Over Current Protection………… P39

Summary of content (49 pages)

PAGE 1
Application Note TEN 6WIN Series TEN 6WIN Series 6W, Ultra-Wide Input Range DIP, Single & Dual Output DC/DC Converters Features ► DIP-24 Plastic Package ► Ultra-wide 4:1 Input Range ► High Efficiency up to 84% ► Operating Temp. Range -40°C to +85°C ► Overload Protection ► I/O-isolation 1500VDC ( opt.
PAGE 2
Application Note TEN 6WIN Series Absolute Maximum Rating Parameter Model Min Max Unit TEN 6-24xxWIN --- 50 VDC TEN 6-48xxWIN --- 100 All -40 +70 -40 +85 Input Voltage Input Surge Voltage ( 1sec. ) Operating Ambient Temperature Without Derating With Derating ℃ Operating Case Temperature All --- +100 ℃ Storage Temperature All -50 +125 ℃ Output Specification Parameter Output Voltage (Vin=Vin nom; Full Load; TA=25℃) Model Min Nominal Max TEN 6-xx10WIN 3.234 3.3 3.
PAGE 3
Application Note TEN 6WIN Series Input Specification Parameter Model Min Nominal Max TEN 6-24xxWIN 9 24 36 TEN 6-48xxWIN 18 48 75 TEN 6-24xxWIN 7 8 9 TEN 6-48xxWIN 14 16 18 TEN 6-24xxWIN --- --- 8.5 TEN 6-48xxWIN --- --- 16 Input reflected ripple current TEN 6-24xxWIN --- 20 --- (5 to 20MHz, 4.
PAGE 4
Application Note TEN 6WIN Series General Specification Parameter Model Min Nominal Max TEN 6-2410WIN --- 77 --- TEN 6-2411WIN --- 80 --- TEN 6-2412WIN --- 84 --- TEN 6-2413WIN --- 84 --- TEN 6-2415WIN --- 84 --- TEN 6-2421WIN --- 80 --- TEN 6-2422WIN --- 84 --- TEN 6-2423WIN --- 84 --- TEN 6-4810WIN --- 77 --- TEN 6-4811WIN --- 80 --- TEN 6-4812WIN --- 84 --- TEN 6-4813WIN --- 84 --- TEN 6-4815WIN --- 84 --- TEN 6-4821WIN --- 80 --- TEN 6-482
PAGE 5
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 6
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2410WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 7
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 8
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2411WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 9
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 10
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2412WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 11
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 12
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2413WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 13
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 14
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2415WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 15
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 16
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2421WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 17
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 18
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2422WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 19
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 9V 40 80 24V 36V 30 20 40 60 80 70 100 9 24 % of Full Load 36 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 20
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-2423WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 21
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 22
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4810WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 23
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 24
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4811WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 25
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 26
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4812WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 27
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 28
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4813WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 29
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 30
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4815WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 31
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 32
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4821WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 33
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 34
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4822WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 35
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823WIN 90 90 85 Efficiency(%) Efficiency(%) 80 70 60 50 75 18V 40 80 48V 75V 30 20 40 60 80 70 100 18 48 % of Full Load 75 Input Voltage(V) Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load Typical Output Ripple and Noise.
PAGE 36
Application Note TEN 6WIN Series Characteristic Curves All test conditions are at 25℃ The figures are identical for TEN 6-4823WIN (Continued) Conduction Emission of EN55022 Class A Vin =Vin nom ; Full Load http://www.tracopower.
PAGE 37
Application Note TEN 6WIN Series Testing Configurations Input reflected-ripple current measurement test up Component Value Reference L 4.7µH ----- C 220µF (ESR<1.0Ω at 100KHz) Aluminum Electrolytic Capacitor Peak-to-peak output ripple & noise measurement test up +Vin +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout -Out Scope +Out Copper Strip Cout Dual Output Com.
PAGE 38
Application Note TEN 6WIN Series EMC considerations L1 T1 +Vin +Vout +Vin +Vout L1 +Vin T1 +Vin +Vout +Vout Rload Rload C3 C2 C1 C2 C1 COM C3 Rload -Vin -Vin -Vout -Vout - Vin -Vin -Vout -Vout For TEN 6 Single Output For TEN 6 Dual Output Recommended circuit to comply EN55022 Class B Limits MIWI06 Dual Output MIWI06 Single Output 23 22 16 14 C2 T1 C3 C1 -Vout 22 14 16 +Vout L1 +Vin +Vin C1 23 +Vout L1 C2 T1 COM C3 -Vin -Vin 2 3 9 11 2 3 9
PAGE 39
Application Note TEN 6WIN Series Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.
PAGE 40
Application Note TEN 6WIN Series 10.2 [0.40] Mechanical Dimensions 11 Bottom View 2.54 [0.10] 16 15.24 [0.60] 31.8 [1.25] 20.3 [0.80] 4.1 [0.16] 9 23 22 Pin 2 3 9 11 14 16 22 23 Single Output -Vin -Vin No Pin NC +Vout -Vout +Vin +Vin Dual Output -Vin -Vin Common -Vout +Vout Common +Vin +Vin 14 5.08 4.5 [0.20][0.18] 1. All dimensions in mm (inches) Tolerance: X.X±0.25 (X.XX±0.01”) X.XX±0.13 (X.XXX±0.005”) 2. Pin diameter <-> 0.5 ±0.05 (0.02±0.002) 2.54 [0.10] 3 15.22 [0.60] 0.50 [0.
PAGE 41
Application Note TEN 6WIN Series Soldering and Reflow Considerations Lead free wave solder profile for TEN 6WIN Series T1+T2 2nd WAVW 1st WAVW Preheat zone TIME(SEC) Packaging Information http://www.tracopower.
PAGE 42
Application Note TEN 6WIN Series Part Number Structure TEN 6 2415WIN Max. Output Power 6W Input Voltage 24: 24V 48: 48V Output Mode 1: Single 2: Dual (±) Output Voltage 0: 3.3V 1: 5V 2: 12V 3: 15V 5: 24V Feature WI: Wide Input N: New Version Model Number Input Range (VDC) Output Voltage (VDC) Max.
PAGE 43
Application Note TEN 6WIN Series Safety and Installation Instruction Fusing Consideration Caution: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse.
PAGE 44
DC/DC Converters TEN 6WIN Series, 6 Watt CndBing pe Scheme IEC 60950-1 Features ◆ Wide 4:1 input voltage range ◆ High efficiency ◆ Operating temperature range UL 60950-1 –40°C to +85°C ◆ No minimum load required ◆ Models with 1’500 VDC and 3’000 VDC I/O isolation (functional insulation) ◆ ◆ ◆ ◆ ◆ Input filter meets EN 55022, class A Overload protection DIP-24 plastic package Industry standard pinout 3-year product warranty The TEN-6WIN series is designed for an optimized cost/performance ratio of
PAGE 45
DC/DC Converters TEN 6WIN Series 6 Watt Input Specifications Input current at no load Input current at full load 24 48 24 Vin models: 20 mA typ. 48 Vin models: 10 mA typ. Vin, 3.3VDC 24 Vin other Vin, 3.3VDC 48 Vin other models: models: models: models: 215 mA typ. 300 mA typ. 110 mA typ. 150 mA typ. Recommended input fuse (slow blow) 24 Vin models: 1500 mA 48 Vin models: 800 mA Start-up voltage / under voltage shut down 24 Vin models: 9 VDC / 8.
PAGE 46
DC/DC Converters TEN 6WIN Series 6 Watt General Specifications Safety standards UL/cUL 60950-1, IEC/EN 60950-1 Safety approvals – CSA certificate according UL 60950-1 www.tracopower.com/products/ten6win-csa.pdf – CB test certificate according IEC 60950-1 www.tracopower.com/products/ten6win-cb.pdf ending p Environmental compliance – Reach www.tracopower.com/products/ten6win-reach.
PAGE 47
DC/DC Converters TEN 6WIN Series, 6 Watt CndBing pe Scheme IEC 60950-1 Features ◆ Wide 4:1 input voltage range ◆ High efficiency ◆ Operating temperature range UL 60950-1 –40°C to +85°C ◆ No minimum load required ◆ Models with 1’500 VDC and 3’000 VDC I/O isolation (functional insulation) ◆ ◆ ◆ ◆ ◆ Input filter meets EN 55022, class A Overload protection DIP-24 plastic package Industry standard pinout 3-year product warranty The TEN-6WIN series is designed for an optimized cost/performance ratio of
PAGE 48
DC/DC Converters TEN 6WIN Series 6 Watt Input Specifications Input current at no load Input current at full load 24 48 24 Vin models: 20 mA typ. 48 Vin models: 10 mA typ. Vin, 3.3VDC 24 Vin other Vin, 3.3VDC 48 Vin other models: models: models: models: 215 mA typ. 300 mA typ. 110 mA typ. 150 mA typ. Recommended input fuse (slow blow) 24 Vin models: 1500 mA 48 Vin models: 800 mA Start-up voltage / under voltage shut down 24 Vin models: 9 VDC / 8.
PAGE 49
DC/DC Converters TEN 6WIN Series 6 Watt General Specifications Safety standards UL/cUL 60950-1, IEC/EN 60950-1 Safety approvals – CSA certificate according UL 60950-1 www.tracopower.com/products/ten6win-csa.pdf – CB test certificate according IEC 60950-1 www.tracopower.com/products/ten6win-cb.pdf ending p Environmental compliance – Reach www.tracopower.com/products/ten6win-reach.