Installation Manual SKU# 29054 TracVan Double SKU# 29055 TracVan Double SKU# 29056 TracVan Triple
TracRac INSTRUCTION MANUAL TracRac Inc.
TRACVAN INSTALLATION INSTRUCTIONS SKU# 29054, 29055 & 29056 TracVan installation is straightforward, and should take you under 20 minutes to complete. You’ll attach the Crossbars to the Corner Brackets, then attach this assembly to the Gutter Rails of your van. 1. Verify that you have received the correct parts using the attached Assembly Drawing and Packing Checklist.
2. Fit the Rubber Strip on the lower edge of each Corner Bracket. Do not install strip: • On 2000+ Ford 150 Econoline vans. • If using the Gutter Spans 3. Insert 2 (5/16” x 1 3/4 ” long) Socket Head Cap Screws through the Lock Washers and then into the holes in each Corner Bracket Tab. (See Fig. 1) 6. Attach a Corner Bracket assembly to the Crossbar by inserting the T-Bolts through the two holes in the Corner Bracket.
• Roof Installation A: Normal Installation • Roof Installation B: Gutter Span Installation Roof Installation A: Normal Installation 9. The lower edge of each Corner Bracket fits snugly into the top corner of the van’s rain gutter. Place the J-Hooks with Neoprene Strips around the outside edge of rain gutter (see Fig 3A). CAUTION: Re-torque all fasteners after first 100 miles to adjust for settling. Recheck all torques every 3000 miles. Prolonged driving, vibrations may cause the fasteners to loosen.
Roof Installation B: Gutter Span Installation 9. Slide 2 Gutter Spans under each Corner Bracket so that they line up under the slots as shown, with the “V” Groove facing up. The “Hook” of the Gutter span must engage the upper edge of the gutter, with the opposite end positioned in the middle of the gutter groove (see Fig 3B). CAUTION: Re-torque all fasteners after first 100 miles to adjust for settling. Recheck all torques every 3000 miles. Prolonged driving, vibrations may cause the fasteners to loosen.
SHIM INSTALLATION Supplied as part of SKU 29056, TracVan Triple The gutters on some Vans are curved, which makes installing three level crossbars a special challenge. To compensate for this curvature, you’ll install our shims in the front and rear crossbar assemblies, raising them to the height of the middle rack. 1. Verify that you have received four Van Rack Shims. 2. Install the middle (third) crossbar assembly roughly in center of van roof per Van Rack Installation Instructions. Shim 3.
T Van_IM_ Trac Van 7 7.30.06 TracRac Inc.
