IN-30000_B Installation Instructions TracRac Inc. 994 Jefferson St. FallRiver MA 02721 www.tracrac.com 800-501-1587 TracRac Inc. 994 Jefferson St.
T hank you for your purchase of a T-Rac G2 cargo rack from TracRac®. TracRac® takes great pride in the quality and workmanship we put into every product. We designed the T-Rac G2 specifically to meet your cargo management needs and it will do just that. With 800 lbs of load capacity and its heavy-duty aluminum construction you can be sure this rack can handle all of your gear.
Accessories TracBox - Full size, TracRac Silver Powder Coat Finish, Crossover Toolbox. Features: • • • Weatherproof Seals Dual Push Button Shocks Heavy Duty Gas Shocks • • • 2 Stage Rotary Latch Foam Filled Lid 5 Compartment Sliding Tray Dimensions: • Kayak Rack Kit - Complete with all of the mounting hardware. The Kayak Kit has felt lined rear saddles and rubber front saddles for easy loading and a secure fit. L: 70 in. W: 20 in. H 20 in.
Installation Instructions These instructions will guide you through the 3 main component assemblies: 1. Upright units 2. Cross bars 3. Clamp units Please reference the drawing below for a general overview.
Hardware 01-27016 Hardware Bag-1 Upright/Saddle Hardware Item # 16 3/8 - 16 x 1.5” Flat Head Cap Screw (FHCS) Qty - 16 Item # 17 3/8 - 16 x .625” Button Head Cap Screw (BHCS) Qty - 8 Item # 18 3/8 - 16 Square Nut Qty - 8 Item # 19 M6-1 Socket Head Cap Screw (SHCS) Qty - 4 01-27015 Hardware Bag-2 Clamp Hardware Item # 23 3.0” U - Channel Qty - 8 Item # 22 3/8 - 16 x 2.5” Hex Head Cap Screw (HHCS) Qty - 8 01-22757 Hardware Bag-3 Aluminum Tie-down Hardware Item # 24 3/8 - 16 x 1.
Part 1 - Uprights Step 1 Note: Both surfaces must be parallel with each other Upright Assembly 1. First take the upright (Item 3) and insert it into a modular saddle (Item 5). 2. Bolt the saddle through the top by using two 3/8”-16 FHCS (Item 16) and tighten using a 7/32” Allen Key (or 7/32” Allen Drive Bit) Torque the 3/8” -16 FHCS to 32 ft-lbs. We recommend threading both flat head cap screw initially by hand to ensure that you don’t cross thread the bolt.
Part 2 - Cross Bars Step 2 Figure 2.1 25 26 1 Crossbar Assembly 1. Take the double T-Slot crossbar (Item 1) and insert four square nuts (Item 18) into the bottom T-Slot. Reference 24 26 Figure 2.1, 2.2 & 2.3 2. Insert a T-bolt (Item 24) through the bottom of the cross bar tie-down (Item 25) and slide the unit into the top track of the crossbar so that both the bolt and the tiedown are locked into the t-track. 3.
Part 3 - Clamps & Truck Installation Step 4 4 We recommend 23 that you apply Loc-Tite (red) to any thread that is engaged with the clamp. HHCS (Item 22) Figure 4.1 should be re-torqued every 5000 miles. Base Clamp Assembly 1. Take a TB Front Clamp (Item 4) and thread a 3/8”-16 HHCS (Item 22) through the bottom as shown. 2. Now take a C channel clamp foot (Item 23) and place it on top of the 3/8” HHCS as shown. 3. Repeat steps one and two for the remaining seven clamps.
Part 4 - Toolbox Mount If you have a toolbox, we have included a damage-free toolbox as a complimentary accessory for your T-Rac G2. The following instruction will guide you through mounting your toolbox. If you do not have a toolbox, please keep the mounts in case you decide to add one later on. 1. First, take on of the TB Rear Mounts (Item 14) and thread a 3/8”-16 HHCS (Item 29) in through the bottom of the clamp. (Figure 6.1) 2.
Toyota Tacoma Mount Installation Tacoma Installation (Clamp Set) 1. Remove the plastic end-caps from the factory installed rails, front and back. 2. Take the Tacoma mount clamp and partially thread a 3/8”-16 hex head cap screw through the tapped hole located on the bottom of the clamp. 3. Slide two clamps into each factory installed rail from the back end of the truck and replace the rear end-caps. 4.
Toyota Tacoma Toolbox Installation 1. Remove the plastic end-caps from the factory installed rails, front and back. 2. Take the Tacoma Tool Box Mount Clamp and partially thread a 3/8”-16 hex head cap screw through the tapped hole located on the bottom of the clamp. 3. Slide two clamps into each factory installed rail from the back end of the truck and replace the rear end-caps. 4. Slide three clamps into each factory installed rail from the front end of the truck and replace the front end-caps. 5.
TracRac® Limited Lifetime Warranty TracRac® Limited Lifetime Warranty TracRac® Incorporated will warranty all TracRac® truck and van racks manufactured by TracRac® Incorporated during the time that an original retail purchaser owns the product. TracRac® will warranty all other accessories for a period of 2 years from the date of purchase. This warranty terminates if a purchaser transfers the product to any other person.
PRODUCT REGISTRATION CARD By completing (the form on the next page or on tracrac.com) and returning your PRODUCT REGISTRATION CARD you will receive these important benefits: WARRANTY CONFIRMATION: Your prompt product registration confirms your right to the protection available under terms and conditions of your TracRac warranty. PRODUCT PROTECTION: We will keep the model number and date of purchase of your TracRac product on file to help refer to this information in the event of a product warranty issue.
Where do you plan to use this product? 21 Marital status: 15 Who made the decision to purchase this prod- 22 Including yourself, how many people in your 1. q Work 2. q Home uct? 3. q Other 1. q Yourself only 2. q Work initiated 3. q Someone else 1. q Lumber 2. q Ladders 3. q Sports equipment 3. q Other 17 Do you have any suggestions as to how we can improve the product? ................................................................................................. .........................
