Manual

KTM DC CONVERSION HARNESS
INSTALLATION
SUMMARY & BENEFITS:
This installation is applicable to Trail Tech HID headlight installation, as well as general DC conversions.
• The included wiring harness is a modified OEM KTM part. It includes connections for the battery, reg/rec, stator, headlight, tail
light, computer and
power switch.
• This wiring harness is intended to be used with a Trail Tech stator and reg/rec kit only. DO NOT ATTEMPT TO USE THIS
WIRING HARNESS WITH THE STOCK STATOR AND REGULATOR!
BENEFITS:
• PLUG AND PLAY: No cutting or splicing required. Makes a clean installation using factory KTM connectors.
• The installation is completely reversible.
• The wire harness can be used with the Trail Tech battery 040-BATT3.7, or the Yuasa battery YTX4L-BS (Both sold separately)
PARTS:
Continued on other side >>
REMOVE
BOLT TO
UNINSTALL
STOCK
REG/REC
010-ELV-43
KTM DC HARNESS
Tech Support: 360-687-4530
[e-mail]
Wire Harness
Included with the kit are the following:
• Wire Harness
• Battery Ground Strap (w/ bolt and washer)
• Battery Ring Terminal Adapters
• Battery Mount Box (w/ 3 screws)
• Handlebar Mounted Switch
• Reg/Rec Bolt (M5x10mm SHCS)
INSTRUCTIONS:
STEP 1: Begin by laying out the wiring harness and familiarizing yourself with the connectors. When installed, the Head Light,
Computer, and
Light Switch connectors will be located in front the of the steering stem. The Stator and Reg/Rec connectors, as
well as the Ground ring terminal, will be located under the gas tank. The Tail Light and Battery + connectors will be located in the
air box.
STEP 2:
Remove the seat, gas tank, head light or number plate, and left side air box cover from the motorcycle. Remove the
stock lighting wire harness if equipped.
Head Light
Light
Switch
Computer
Power
Stator
Reg/Rec
Battery
Positive (+)
Tail Light
Ground
Ring Terminal