Instruction Manual

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010-ELV-163

KTM 690

TTV Upgrade Instructions

Tech Support: 360-687-4530

tech_support@trailtech.net

KTM 690

TTV UPGRADE INSTRUCTIONS

INSTRUCTIONS:

Remove the seat, radiator shrouds and air box from the bike and drain the coolant system by removing the drain bolt

on the water pump cover. Remember to remove the radiator cap to ensure all uid is drained.

Remove the regulator/rectier

from the plastic shroud on the

right side of the bike. Then

remove the shroud.

STEP 1

STEP 2

Shroud

Regulator/Rectier

TTV

O-Ring

Jumper Plug

Connector/Jumper

Temp. Sensor

Summary of content (5 pages)

PAGE 1
010-ELV-163 KTM 690 TTV Upgrade Instructions Tech Support: 360-687-4530 tech_support@trailtech.net KTM 690 TTV UPGRADE INSTRUCTIONS INSTRUCTIONS: Temp. Sensor Connector/Jumper Jumper Plug TTV O-Ring STEP 1 Remove the seat, radiator shrouds and air box from the bike and drain the coolant system by removing the drain bolt on the water pump cover. Remember to remove the radiator cap to ensure all fluid is drained.
PAGE 2
KTM 690 010-ELV-163 KTM 690 TTV Upgrade Instructions Tech Support: 360-687-4530 tech_support@trailtech.net TTV UPGRADE INSTRUCTIONS STEP 3 Cut the shroud at the indicated spot to mount the TTV meter. Cut out the template pictured below and use it to cut a hole to correct size in specified location. Then install the TTV meter into the shroud. Install shroud back on to the bike and install reg/rec back on to the shroud. 25.4mm/1in Actual Size 38.1mm/1.5in Panel Cutout (2-4mm/.07-.15in thick) 23.7mm/.
PAGE 3
KTM 690 010-ELV-163 KTM 690 TTV Upgrade Instructions Tech Support: 360-687-4530 tech_support@trailtech.net TTV UPGRADE INSTRUCTIONS GUIDE ON RELEASING CONNECTOR PINS: See Step 4 on Reverse Side of Page. Step 4-A: Find the brown 2-pin connector on the harness that is connected to the OEM thermal switch. Use a screwdriver to push down on the locking tab which holds the male connector to female connector. Step 4-B: While depressing the locking tab, separate the two connectors. Try not to pull on the wires.
PAGE 4
KTM 690 TTV UPGRADE INSTRUCTIONS STEP 5 Disconnect the fan from the bike harness by unplugging it from the power connector on the harness. Next plug the fan into the TTV unit (short lead) and then plug the power supply (long lead) from the harness into the TTV. Power Connector Fan Connector Temp. Sensor STEP 6 Install radiator shrouds and seat back on to the bike. Follow instruction on TTV Temperature Manual to set desired temperature for fan activation.
PAGE 5
CHANGING TEMPERATURE UNITS AND FAN SETTING: SETTING MENU To enter set up menu, press and hold blue button for 3 seconds. Release when all LCD segments flash on. SET TEMPERATURE UNIT Select Fahrenheit or Celsius by pressing blue button. Note: You must adjust the fan on temperature if you change the temperature units. TEMPERATURE SETTING After temperature unit is selected, wait 5 seconds and the word “Hi” will display. Press and hold blue button to increment or decrement fan on unit.