BACnet ® Option Module Instruction Manual TR200 Literature Order Number Date Supersedes BAS-SVX24A-EN June 2009 www.trane.com For more information, contact your local Trane office or e-mail us at comfort@trane.com Trane has a policy of continous product and product data improvement and reserves the right to change design and specifications without notice. November 2009 130R0451 MG12L122 *MG12L122* Rev.
Table of Contents Safety 1-1 Copyright, limitation of liability and revision rights 1-1 High Voltage Warning 1-3 Before Commencing Repair Work 1-8 Special Conditions 1-8 Introduction Introduction How to Install 2-1 2-1 3-1 The BACnet Option 3-1 System Specifications 3-5 How to Configure the System 4-1 Configuring BACnet 4-1 BIBBs 4-2 Example of a simple set-up of BACnet 4-3 How to Control the Adjustable Frequency Drive 5-1 Network Adjustable Frequency Drive Control Inputs and Out5
LED Status -2 7-4 TR200 BACnet
Safety Copyright, limitation of liability and revision rights This publication contains information proprietary to Trane. By accepting and using this manual, the user agrees that the information contained herein will be used solely for operating equipment from Trane or equipment from other vendors provided that such equipment is intended for communication with Trane equipment over a serial communication link. This publication is protected under the copyright laws of most countries.
Safety Warnings, Cautions and Notices Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provided to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property damage-only accidents.
Safety High Voltage Warning WARNING The voltage of the adjustable frequency drive is dangerous whenever it is connected to line power. Incorrect installation of the motor or adjustable frequency drive could result indeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.
Safety Installation at high altitudes WARNING Installation at high altitude: 380–500 V, enclosure A, B and C: At altitudes above 6,561 ft [2 km], please contact Trane regarding PELV/Class II. 380–500 V, enclosure D, E and F: At altitudes above 9,842 ft [3 km], please contact Trane regarding PELV/Class II. If the drive is to be installed over 6,561 ft [2 km] altitude, then the PELV specifications are not fulfilled anymore, i.e., the distances between components and critical parts become too small.
Safety Voltage (V) Min. Waiting Time (Minutes) 15 20 30 40 200 - 240 7.5–60 hp [5.5 –45 kW] 380 - 480 15–125 hp 150–350 hp 450–1350 hp [11–90 kW] [110–250 kW] [315–1000 kW] 525-600 15–125 hp [11–90 kW] 525-690 15–125 hp 60–550 hp 600–1875 hp [11–90 kW] [45–400 kW] [450–1400 kW] Be aware that there may be high voltage on the DC link even when the LEDs are turned off. 4 1.5–5 hp [1.1–3.7 kW] 1.5–10 hp [1.1–7.5 kW] 1.5–10 hp [1.1–7.
Safety Safety Precautions WARNING The voltage of the adjustable frequency drive is dangerous whenever connected to line power. Incorrect installation of the motor, adjustable frequency drive or serial communication bus could cause death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with. WARNING Safety Regulations 1.
Safety Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Failure to follow recommendations could result in death or serious injury. 1. Control signals from, or internally within, the adjustable frequency drive may in rare cases be activated in error, be delayed or fail to occur entirely. When used in situations where safety is critical, e.g.
Safety Before Commencing Repair Work WARNING Hazardous Voltage! 1. Disconnect the adjustable frequency drive from line power. 2. Disconnect DC bus terminals 88 and 89 3. Wait at least the time mentioned above in the section General Warning. 4. Remove motor cable Failure to follow recommendations could result in death or serious injury.
Introduction Introduction About this Manual First time users can obtain the most essential information for quick installation and set-up in these chapters: Introduction How to Install How to Configure the System Application Example For more detailed information including the full range of set-up options and diagnosis tools, refer to the chapters: How to Control the TR200 How to Access TR200 Parameters Parameters Troubleshooting Technical Overview BACnet (Building Automation and Control Network) is an open
Introduction Background information Protocol name: Technology developer: Year introduced: Governing standards: Openness: BACnet ASHRAE 1995 ANSI/ASHRAE Standard 135-2004, ISO 16484-5 Open specification Physical characteristics Network topology: Physical media: Max.
Introduction Assumptions This manual assumes you are using a Trane BACnet Option Card in conjunction with a Trane TR200 series adjustable frequency drive.
Introduction Abbreviations ACI AOC AV BMS BV CAN CTW EEPROM EIA Acyclical Control Interval Application Orientated Controller Analog Variable Building Management System Binary Variable Controller Area Network Control Word Electrical Erasable Programmable Read Only Memory Electronic Industries Association: Specifies of the EIA Standard RS 485-A EMC Electromagnetic Compatibility FDL Serial Communication Bus Data link Layer FDT Field Device Tool IND Sub index I/O Input/Output ISO International Standards Organi
How to Install The BACnet Option Installation of the Option Items required to install a serial communication bus option in the adjustable frequency drive: - The serial communication bus option - Serial communication bus option adaptor frame for the adjustable frequency drive. This frame is deeper than the standard frame, to allow space for the serial communication bus option beneath.
How to Install Instructions: Remove the keypad panel from the adjustable frequency drive. - Remove the frame located beneath and discard. - Push the option into place. Two positions are possible, with cable terminal facing either up or down. The cable up position is often most suitable when several adjustable frequency drives are installed side by side in a rack, as this position permits shorter cable lengths.
How to Install The length statements in the tables above are valid for bus cable with the following properties: - Impedance: 135 to 165 Ohm at a measuring frequency from 3 to 20 MHz - Resistance: <110 Ohm/km - Capacitance: <30 pF/m - Damping: max. 9 dB over the whole wire length - Cross section: max. 0.00053 in2 [0.
How to Install Network Termination Connecting the Bus Line Connect the BACnet Option Card to the bus line via terminals 62, 63 and 66. Terminal 62 is marked red and Terminal 63 is marked green. These two are the RS485 lines. Terminal 66 the signal ground for the RS485 transmitter.
How to Install Cable Routing The BACnet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise from one cable to the other. Normally a distance of 7.9 in (200 mm) is sufficient, but maintaining the greatest possible distance between cables is generally recommended, especially where cables run in parallel over long distances. When crossing is unavoidable, the BACnet cable must cross motor and brake resistor cables at an angle of 90 degrees.
How to Install Ground Connection It is important that all stations connected to the BACnet network are connected to the same ground potential. The ground connection must have low HF (high frequency) impedance. This can be achieved by connecting a large surface area of the cabinet to ground, for example by mounting the TR200 series on a conductive rear plate.
How to Configure the System Configuring BACnet Initialization Procedure The Initialization Procedure is explained by the flow chart given below: Initialization Parameter General Settings Name Control Site Control word source ControlWord Timeout time ControlWord Timeout Function End of Timeout Function Reset ControlWord Timeout Diagnosis ControlWord Profile Par. Number 8-01 8-02 8-03 8-04 8-05 8-06 8-07 8-10 Default Value Digital and control word Drive RS-485 1.
How to Configure the System Digital/Bus settings Name Coasting Select Quick Stop Select DC Brake Select Start Select Reversing Select Set-up Select Preset reference Select Par. Number 8-50 8-51 8-52 8-53 8-54 8-55 8-56 Default Value Logic-or Logic-or Logic-or Logic-or Logic-or Logic-or Logic-or Setting for BACnet Logic-or Logic-or Logic-or Logic-or Logic-or Logic-or Logic-or Par.
How to Configure the System Example of a simple set-up of BACnet This example shows the necessary steps to set up the TR200 BACnet interface with the following system requirements: • MS/TP running at 38,400 baud • MAC address 20 for the TR200 • BACnet Device Instance 0 1025 • Highest number of a master stack is 35 • Start/stop of drive from BACnet only • Reference from BACnet • Read status of drive (actual speed) Set the following parameters: Name Protocol Address Drive Port Baud Rate Coastin
How to Configure the System 4-4 TR200 BACnet
How to Control the Adjustable Frequency Drive Reference Handling Select the adjustable frequency drive configuration mode in par.1-00 Configuration Mode. [0] Open-loop [3] Closed-loop Open-loop For open-loop operation, the reference represents the desired output speed of the adjustable frequency drive. The speed reference value: Closed-loop For closed-loop operation, the reference represents the setpoint. NOTE In closed-loop operation, par.3-02 Minimum Reference and par.
How to Control the Adjustable Frequency Drive Network Adjustable Frequency Drive Control Inputs and Outputs Analog Input and Output Objects Control the adjustable frequency drive from the BACnet network using 'objects'. The various types of 'objects' and their descriptions are shown in the following tables.
How to Control the Adjustable Frequency Drive Object ID AV:0 AV:1 AV:2 AV:3 AV:4 AV:5 AV:6 AV:7 AV:8 AV:9 AV:10 AV:11 AV:12 AV:13 AV:14 AV:15 AV:16 AV:17 AV:18 AV:19 AV:20 AV:21 AV:22 AV:23 AV:24 AV:25 AV:26 AV:27 AV:28 AV:29 AV:30 Object Name Reference Speed Act.
How to Control the Adjustable Frequency Drive Object ID AV:31 AV:32 AV:33 AV:34 AV:35 AV:36 AV:37 AV:38 AV:39 AV:40 AV:41 AV:42 AV:43 AV:44 AV:45 Object Name Ext. 2 Setpoint Ext. 2 Reference [Unit] Ext. 2 Feedback [Unit] Ext. 2 Proportional Gain Ext. 2 Integral Time (Sec) Ext. 2 Differential Time Ext. 2 Dif. Gain Ext. 3 Setpoint Ext. 3 Reference [Unit] Ext. 3 Feedback [Unit] Ext. 3 Proportional Gain Ext. 3 Integral Time (Sec) Ext. 3 Differential Time (Sec) Ext. 3 Dif.
How to Control the Adjustable Frequency Drive Binary Input and Output Objects Object ID BI:0 BI:1 BI:2 BI:3 BI:4 BI:5 BI:6 BI:7 BI:8 BI:9 BI:10 BI:11 BI:12 BI:13 BI:14 BI:15 Object Name Digital Input 33 Digital Input 32 Digital Input 29 Digital Input 27 Digital Input 19 Digital Input 18 Digital Input 37 Digital Input X30/2 Digital Input X30/3 Digital Input X30/4 Digital Input P 1660/10* Digital Input P 1660/11* Digital Input P 1660/12* Digital Input P 1660/13* Digital Input P 1660/14* Digital Input P 1660/
How to Control the Adjustable Frequency Drive Object ID BO:0 BO:1 BO:2 BO:3 BO:4 BO:5 BO:6 BO:7 BO:8 BO:9 BO:10 BO:11 BO:12 BO:13 BO:14 BO:15 BO:16 BO:17 BO:18 BO:19 BO:20 BO:21 BO:22 BO:23 BO:24 BO:25 Object Name Digital Output 27 Digital Output 29 GPIO Output Term X30/6 GPIO Output Term X30/7 Relay 1 Output Relay 2 Output Option B Relay 1 Output Option B Relay 2 Output Option B Relay 3 Output Reserved Output P 590/9 Reserved Output P 590/10* Reserved Output P 590/11* Reserved Output P 590/12* Reserved ou
How to Control the Adjustable Frequency Drive *) Reserved for future options! Object ID BO:30 BO:31 BO:36 BO:37 BO:38 BO:39 Object Name Reserved Output P 590/30* Reserved Output P 590/31* Reserved Output P 590/26* Reserved Output P 590/27* Reserved Output P 590/28* Reserved Output P 590/29* Read/ Write Changeable Description Non-volatile RAM Store Drive Par.
How to Control the Adjustable Frequency Drive Object ID Object Name Read / Write Changeable Description Non-volatile RAM Store BV:0 Com.
How to Control the Adjustable Frequency Drive Object ID BV:40 BV:41 BV:42 BV:43 BV:44 BV:45 BV:46 BV:47 BV:48 BV:49 BV:50 BV:51 BV:52 BV:53 BV:54 BV:55 BV:56 BV:57 BV:58 BV:59 BV:60 BV:61 BV:62 BV:63 BV:64 BV:65 BV:66 BV:67 BV:68 BV:69 BV:70 BV:71 BV:72 BV:73 BV:74 BV:75 BV:76 BV:77 BV:78 BV:79 Object Name Brake Check Pwr. Card Temp Ground Fault Ctrl.Card Temp Ctrl. Word TO Overcurrent Torque Limit Motor TH Over Motor TH Over Inverter Overld.
How to Control the Adjustable Frequency Drive Object ID BV:80 BV:81 BV:82 BV:83 BV:84 BV:85 BV:86 BV:87 BV:88 BV:89 BV:90 BV:91 BV:92 BV:93 BV:94 BV:95 BV:96 BV:97 BV:98 BV:99 BV:100 BV:101 BV:102 BV:103 BV:104 BV:105 BV:106 BV:107 BV:108 BV:109 BV:110 BV:111 BV:112 BV:113 BV:114 BV:115 BV:116 BV:117 BV:118 BV:119 BV:120 Object Name R R R R Changeable Description No No No No Non-volatile RAM Store NA NA NA NA 16-91/08 16-91/08 16-91/10 16-91/11 Alarm notification Yes Yes Yes Yes R No NA 16-91/12
How to Control the Adjustable Frequency Drive Object ID BV:121 BV:122 BV:123 BV:124 BV:125 BV:126 BV:127 BV:128 BV:129 BV:130 BV:131 BV:132 BV:133 BV:134 BV:135 BV:136 BV:137 BV:138 BV:139 BV:140 BV:141 BV:142 BV:143 BV:144 BV:145 BV:146 BV:147 BV:148 BV:149 BV:150 BV:151 BV:152 BV:153 BV:154 BV:155 Object Name R R R R R Changeable Description No No No No No Non-volatile RAM Store NA NA NA NA NA 16-92/17 16-92/18 16-92/19 16-92/20 16-92/21 Alarm notification Yes Yes Yes Yes Yes R No NA 16-92/22 Y
How to Control the Adjustable Frequency Drive Object ID BV:156 BV:157 BV:158 BV:159 BV:160 BV:161 BV:162 BV:163 BV:164 BV:165 BV:166 BV:167 BV:168 BV:169 BV:170 BV:171 BV:172 BV:173 BV:174 BV:175 BV:176 BV:177 BV:178 BV:178 BV:180 Object Name Read / Write Changeable Description Non-volatile RAM Store Drive Par.
How to Control the Adjustable Frequency Drive Object ID BV:181 BV:182 BV:183 BV:184 BV:185 BV:186 BV:187 BV:188 BV:189 BV:190 BV:191 BV:192 BV:193 BV:194 BV:195 BV:196 BV:197 BV:198 BV:199 Object Name R Changeable Description No Non-volatile RAM Store NA 16-94/13 Alarm notification No R No NA 16-94/14 No R R No No NA NA 16-94/15 16-94/16 No No R No NA 16-94/17 No R R R R No No No No NA NA NA NA 16-94/18 16-94/19 16-94/20 16-94/21 No No No No R No NA 16-94/22 No R No NA 16-
How to Control the Adjustable Frequency Drive Mailbox variable Object ID Object Name Read/ Write Changeable Description Non-volatile RAM Store MBV:0 Mailbox Write W/R No Non MBV:1 Mailbox Read R No Non Drive Par. PCV part of the send drive message PCV part of the receive drive message Alarm notifi- Triggers Bus cation Timeout No No No No Real Time Clock Variable The adjustable frequency drive has a built-in real-time clock.
How to Control the Adjustable Frequency Drive Adjustable Frequency Drive Feedback to Network The BACnet option provides several output variables (NVOs) to the network, containing important adjustable frequency drive, motor and I/O feedback data. The BACnet option transmits bound network variables only and sends feedback data when there is a change in value. Influence of the digital input terminals upon the drive control mode, par.8-50 Coasting Select to par.
How to Control the Adjustable Frequency Drive Object / Property Support Matrix The following table summarizes the object types and properties supported: Property Object identifier Object Name Object Type System Status Vendor Name Vendor Identifier Model Name Firmware Revision Appl. Software Revision Location Description Protocol Version Protocol Revision Services Supported Object Types Supported Object List Max.
How to Control the Adjustable Frequency Drive Object / Property Support Matrix, continued..
How to Control the Adjustable Frequency Drive 5-18 TR200 BACnet
Parameters Parameter Overview Parameter List Nr.
Parameters Parameter Description 8-** Comm. and Options Parameter group for configuring communications and options. 8-01 Control Site Option: Function: The setting in this parameter overrides the settings in par.8-50 Coasting Select to par.8-56 Preset Reference Select. [0] * Digital and ctrl. word Control by using both digital input and control word. [1] Digital only Control by using digital inputs only. [2] Control word only Control by using control word only.
Parameters nviControlWord nviDrvSpeedStpt nviRefPcnt nviRefHz 8-04 Control Timeout Function Option: Function: Select the timeout function. The timeout function is activated when the control word fails to be updated within the time period specified in par. 8-03 Control Timeout Time. Choice [20] only appears after setting the Metasys N2 protocol. [0] * Off [1] Freeze output [2] Stop [3] Jogging [4] Max.
Parameters 8-06 Reset Control Timeout Option: Function: This parameter is active only when the choice Hold set-up [0] has been selected in par.8-05 End-of-Timeout Function. [0] * Do not reset Retains the set-up specified in par.8-04 Control Timeout Function, [Select set-up 1-4] following a control timeout. [1] Do reset Returns the adjustable frequency drive to the original set-up following a control word timeout.
Parameters device may have. Please see separate manual TR200 MetasysMG. 12.NX.YY. [4] [9] FC Option To be used when a gateway is connected to the integrated RS 485 port, e.g., the BACnet gateway. The following changes will take place: -The address for the adjustable frequency drive port will be set to 1 and par.8-31 Address, is now used to set the address for the gateway on the network, e.g., BACnet. -Baud rate for the Drive port will be set to a fixed value (115,200 Baud) and par.
Parameters 8-35 Minimum Response Delay Range: Function: 10. ms* [5. - 10000. ms] Specify the minimum delay time between receiving a request and transmitting a response. This is used for overcoming modem turnaround delays. 8-36 Max Response Delay Range: 10001. ms* Function: [11. - 10001. ms] Specify the maximum permissible delay time between transmitting a request and receiving a response. Exceeding this delay time will cause control word timeout. 8-37 Max Inter-Char Delay Range: 25.
Parameters 8-53 Start Select Option: Function: Select control of the adjustable frequency drive start function via the terminals (digital input) and/or via the serial communication bus. [0] Digital input Activates Start command via a digital input. [1] Bus Activates Start command via the serial communication port or serial communication option. [2] Logic AND Activates Start command via the serial communication bus/serial communication port, AND additionally via one of the digital inputs.
Parameters 8-56 Preset Reference Select Option: Function: Select control of the adjustable frequency drive Preset Reference selection via the terminals (digital input) and/or via the serial communication bus. [0] Digital input Activates Preset Reference selection via a digital input. [1] Bus Activates Preset Reference selection via the serial communication port or serial communication option.
Troubleshooting Alarm, Warning and Extended Status Word Alarm and Warning Messages General There is a clear distinction between alarms and warnings. In the event of an alarm, the adjustable frequency drive will enter a fault condition. After the cause for the alarm has been cleared, the master must acknowledge the alarm message in order to start operation of the adjustable frequency drive again.
Troubleshooting Alarm Words Alarm word, par.16-90 Alarm Word Bit (Hex) 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 7-2 Alarm Word (par.16-90 Alarm Word) Brake check Power card overtemperature Ground fault Ctrl.
Troubleshooting Warning Words Warning word , par.16-92 Warning Word Bit (Hex) 00000001 00000002 00000004 00000008 00000010 00000020 00000040 00000080 00000100 00000200 00000400 00000800 00001000 00002000 00004000 00008000 00010000 00020000 00040000 00080000 00100000 00200000 00400000 00800000 01000000 02000000 04000000 08000000 10000000 20000000 40000000 80000000 TR200 BACnet Warning Word (par.16-92 Warning Word) Brake check Power card overtemperature Ground fault Ctrl.
Troubleshooting LED Status Check the LEDs. The two bi-color LEDs on the BACnet card indicate the status of BACnet communication. LED 1: Net Status Phases Status Power On. Hardware Not OK Self test Running Module OK Recoverable fault Data exchange Device communicating. Bi-color LED Red Gree n Gree n Red ▂█▂█▂█▂█▂█ ██████████ Gree n LED 2: Module Status Phases Power On.
BACnet ® Option Module Instruction Manual TR200 Literature Order Number BAS-SVX24B-EN Date 2009 Supersedes BAS-SVX24A www.trane.com For more information, contact your local Trane office or e-mail us at comfort@trane.com Trane has a policy of continous product and product data improvement and reserves the right to change design and specifications without notice. BAS-SVX24A-EN June 2009 130R0451 MG12L122 *MG12L122* Rev.