Product Catalog Air-Cooled Condensers — CAUJ 20-120 Tons August 2011 ACDS-PRC003-EN
Introduction Air-Cooled Condensers Built for Every Need Trane has the right condenser... If you are designing a new system or replacing an existing air-cooled condenser, Trane can satisfy virtually any application need. Whether coupled with an industrial compressor, a single zone commercial self-contained unit, compressor chiller or a Cold Generator® chiller, Trane has the right air-cooled condenser for the job.
Table of Contents Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 20 to 120 Ton Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Durable Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Microchannel Condenser Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Application Considerations . . . . . . . . . . . .
Features and Benefits 20 to 120 Ton Units Trane 20 to 120 ton air-cooled condensers have an operating range of 40°F to 115°F, with a low ambient option down to 0°F. The control panel is factory-installed and wired to prevent potential damage and to provide weathertight protection. The control panel contains: • fan motor contactors. • fan cycling controls. • terminal point connection for compressor interlock. • 115-volt control power transformer.
Application Considerations Certain application constraints should be considered when sizing, selecting, and installing aircooled condensers. Unit and system reliability depends on properly and completely acknowledging these considerations. Consult your local Trane sales engineer if your application varies from these guidelines. Setting the Unit A base or foundation is not required if the selected unit location is level and strong enough to support the operating weight.
Application Considerations starvation and warm air recirculation, resulting in unit capacity and efficiency reductions, as well as possible excessive head pressures. The recommended lateral distances are listed in the Dimensional Data section. Voltage Nominal voltage is the nameplate rating voltage. The actual range of line voltages at which the equipment can satisfactorily operate is given below: Table 1.
Model Number Descriptions 20 to 60 Ton Model Nomenclature 80 to 120 Ton Model Nomenclature Digit 1 — Unit Type Digit 1 — Unit Type C C = Condenser = Condenser Digit 2 — Condenser Digit 2 — Condenser A A = Air-Cooled = Air-Cooled Digit 3 — Airflow Digit 3 — Airflow U U = Upflow = Upflow Digit 4 — Development Sequence Digit 4 — Development Sequence J J = Third = Third Digit s 5,6,7 — Nominal Capacity Digits 5,6,7 — Nominal Capacity C20 C25 C30 C40 C50 C60 C80 = 80 Tons D10
General Data Table 2. General data 20 Ton Model Number Gross Heat Rejection (MBh)(a) 25 Ton 30 Ton 40 Ton 50 Ton 60 Ton 80 Ton 100 Ton 120 Ton CAUJC-20 CAUJC-25 CAUJ-C30 CAUJ-C40 CAUJ-C50 CAUJ-C60 CAUJ-C80 CAUJ-D10 CAUJ-D12 350 402 456 635 819 4/26"/Prop 6/26"/Prop 1002 1269 1639 2004 Condenser Fan Data Quantity/Fan Dia.
Selection Procedures When manually matching condensers with compressors, performance cross plotting becomes necessary. The following procedure should be used to determine the correct condenser. 1. Determine the total cooling load. Make a prelimary compressor selection based on the expected evaporator SST and condensing temperature.
Selection Procedures Table 5. Condenser net capacity Mbh (less subcooling) Assumed ∆T°F ITD Ambient, Cond only heat (SCT - ambient) °F SCT, °F rejection, Mbh N factor Net capacity less subcooling Mbh Tons 20 95 115 938 1.27 739 61.5 30 95 125 1418 1.33 1066 88.8 Notes: 1. ITD = Initial Temperature Difference 2. SCT = Saturated Condensing Temperature 3. N Factor = Compressor Efficiency Ratio c. As shown on Figure 1, p.
Selection Procedures Table 6. N factor - Trane R-410A scroll compressors Saturated suction temperature, °F Sat cond temp, °F 30 35 40 45 50 110 1.33 1.30 1.27 1.24 1.22 115 1.36 1.33 1.30 1.27 1.25 120 1.40 1.36 1.33 1.30 1.27 125 1.45 1.40 1.37 1.33 1.30 130 1.50 1.45 1.41 1.37 1.34 135 1.57 1.51 1.46 1.41 1.37 140 1.64 1.57 1.51 1.46 1.42 145 1.73 1.65 1.58 1.53 1.48 Figure 1.
Performance Adjustment Factors Figure 2. Condenser heat rejection increase due to subcooling (R-410A) Table 7. 12 Altitude correction multiplier for cooling capacity -- air-cooled condenser Altitude (Ft) 2,000 4,000 6,000 8,000 10,000 Correction Multiplier 0.977 0.949 0.917 0.881 0.
Performance Data Figure 3.
Electrical Data Table 8. Electrical data Unit Characteristics Condenser Fan Motor Model No. Electrical Characteristics Allowable Voltage Range Minimum Circuit Ampacity (3),(5) 20 CAUJ-C20G CAUJ-C204 CAUJ-C205 200-230/60/3 460/60/3 575/60/3 180-220/208-254 416-508 520-635 9.2 4.1 3.2 15 15 15 2/1.0 2/1.0 2/1.0 4.1 1.8 1.4 20.7 9.0 7.2 0.9 0.9 0.9 25 CAUJ-C25G CAUJ-C254 CAUJ-C255 200-230/60/3 460/60/3 575/60/3 180-220/208-254 416-508 520-635 13.3 5.9 4.6 20 15 15 3/1.0 3/1.0 3/1.0 4.
Dimensional Data Figure 4. 20-ton air-cooled condenser NOTES: 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. FAN GRILLE 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . 3/4" X 4 MTG HOLES 4 3 1/2" X 4 KO (115V) 1/2" X 2 KO (115V) 5 3/8" 3 3/8" 2 5/8" 5 5/16" 72 1/2" CONTROL PANEL 4 1/2" 3 3/8" 29 1/4" 31 1/4" 1 3/4" KO LOW VOLTAGE (30V MAX.
Dimensional Data Figure 5. 20-ton air-cooled condenser (connections) CONTROL PANEL SIDE NOTES: 1. VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION 1 3/8" O.D. DISCHARGE LINE SCALE 1,000 7/8" O.D.
Dimensional Data Figure 6. 25- and 30-ton air-cooled condenser NOTES: FAN GRILLE 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. 3/4" X 4 MTG HOLES 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . 1/2" X 4 KO (115V) 4 3 1/2" X 2 KO (115V) 2 5/8" 5 5/16" 5 3/8" 3 3/8" CONTROL PANEL 4 1/2" 72 1/2" 3 3/8" 88 1/2" 1 3/4" KO LOW VOLTAGE (30V MAX.) 1.
Dimensional Data Figure 7. 25- and 30-ton air-cooled condenser (connections) CONTROL PANEL SIDE NOTES: 1. VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION CONTROL PANEL SCAL E 1 ,0 00 SC ALE 1.000 7/8" O.D. LIQUID LINE 1 3/8" O.D.
Dimensional Data Figure 8. 40-ton air-cooled condenser FAN GRILLE NOTES: 3/4" X 6 MTG HOLES 6 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . 5 1/2" X 4 KO (115V) 36 1/8" 1/2" X 2 KO (115V) 5 3/8" 3 3/8" 2 5/8" 5 5/16" 4 CONTROL PANEL 88 9/16" 3 4 1/2" 3 3/8" 36 1/8" 29 1/4" 31 1/4" 1 3/4" KO LOW VOLTAGE (30V MAX.
Dimensional Data Figure 9. 40-ton air-cooled condenser (connections) CONTROL PANEL SIDE 27" NOTES: 1. VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION 27 7/16" 7/8" O.D. LIQUID LINE 10 1/2" 49 1/2" 1 3/8" O.D. DISCHARGE 1 3/8" O.D. DISCHARGE 41 7/8" CONTROL PANEL 2 7/8" 27" 27 7/16" CONTROL PANEL SIDE VOLTAGE ACCESS 7/8" O.D.
Dimensional Data Figure 10. 50-ton air-cooled condenser NOTES: 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . FAN GRILLE 1/2" X 4 KO (115V) 6 3/4" X 6 MTG HOLES 5 1/2" X 2 KO (115V) 2 5/8" 5 5/16" 5 3/8" 3 3/8" CONTROL PANEL 48 7/8" 4 1/2" 3 3/8" 4 3 29 1/4" 1 3/4" KO LOW VOLTAGE (30V MAX.
Dimensional Data Figure 11. 50-ton air-cooled condenser (connections) CONTROL PANEL SIDE NOTES: 1. VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION LIQUID LINE 61 3/16" 27 7/16" 10 13/16" 74 7/16" S CAL E 1, 000 1 3/8" O.D. DISCHARGE LINE 67 3/8" CONTROL PANEL SIDE 10 13/16" VOLTAGE ACCESS CONTROL PANEL 27 7/16" ORIENTATION VIEW OF UNIT 61 3/16" 7/8" O.D.
Dimensional Data Figure 12. 60-ton air-cooled condenser NOTES: 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. FAN GRILLE 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . 3/4" X 6 MTG HOLES 1/2" X 4 KO (115V) 5 6 1/2" X 2 KO (115V) 5 3/8" 3 3/8" 2 5/8" 5 5/16" CONTROL PANEL 48 7/8" 4 1/2" 3 3/8" 4 3 1 3/4" KO LOW VOLTAGE (30V MAX.
Dimensional Data Figure 13. 60-ton air-cooled condenser (connections) CONTROL PANEL SIDE NOTES: 1. VERIFY WEIGHT, CONNECTION, AND ALL DIMENSION WITH INSTALLER DOCUMENTS BEFORE INSTALLATION LIQUID LINE 61 3/16" 27 7/16" 10 13/16" 74 7/16" S CA LE 1, 00 0 1 3/8" O.D. DISCHARGE LINE 67 3/8" CONTROL PANEL SIDE 10 13/16" VOLTAGE ACCESS CONTROL PANEL 27 7/16" ORIENTATION VIEW OF UNIT 61 3/16" 7/8" O.D.
Dimensional Data Figure 14. 80-ton air-cooled condenser FAN GRILLE 8 NOTES: 3/4" X 8 MTG HOLES 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . 7 1/2" X 4 KO (115V) 72 1/8" 1/2" X 2 KO (115V) 5 3/8" 3 3/8" 2 5/8" 6 5 5/16" 5 176 11/16" 16" 4 CONTROL PANEL 4 1/2" 3 3 3/8" 4" CONDUIT MAIN POWER 29 1/4" 1 3/4" KO LOW VOLTAGE (30V MAX.
14 1/16" COIL 7 5/16" DISCHARGE LINE 3 5/16" CONTROL PANEL SIDE 19 1/16" SCAL E 1,0 00 CONNECTION DRAWING PLAN VIEW OF UNIT 136 9/16" 1 1/8" O.D. LIQUID LINE CONNECTION DRAWING CONTROL PANEL SIDE VIEW OF UNIT 48 3/8" 21 11/16" LIQUID LINE 5 9/16" 1 5/8" DISCHARGE LINE CONTROL PANEL VOLTAGE ACCESS ISOMETRIC DRAWING ORIENTATION VIEW OF UNIT CONTROL PANEL SIDE 3 5/16" Dimensional Data Figure 15.
Dimensional Data Figure 16. 100- and 120-ton air-cooled condenser NOTES: 1. SEE CONNECTION DRAWING FOR CONNECTION LOCATION AND SIZES. 2. LOW AMBIENT DAMPER ONLY COMES WITH SELECTED UNIT . FAN GRILLE 3/4" X 8 MTG HOLES 1/2" X 4 KO (115V) 1/2" X 2 KO (115V) 97 5/8" 2 5/8" 5 5/16" 5 3/8" 3 3/8" CONTROL PANEL 4 1/2" 3 3/8" 29 1/4" 16" 31 1/4" 1 3/4" KO LOW VOLTAGE (30V MAX.
4 1/4" S C A LE 1, 00 0 C ONNE C T ION DR AW ING 1 1/8" O.D. LIQUID LINE 162" 5 9/16" LIQUID LINE C OIL C ONNE C T ION DR AWING P LAN V IE W OF UNIT 90 1/8" C ONT R OL P ANE L S IDE V IE W OF UNIT 7 5/16" DIS C HAR G E LINE 13 1/16" C ONT R OL P ANE L S IDE 18 1/16" 21 3/8" C ONT R OL P ANE L V OLT AG E AC C E S S IS OME T R IC DR AW ING OR IE NT AT ION V IE W OF UNIT C ONT R OL P ANE L S IDE 4 5/16" Dimensional Data Figure 17.
Weights Table 9. 20 to 120 ton weights Weight on isolator mounting location (lbs.) Tons Model Operating Weight Loc. 1 Loc. 2 Loc 3. Loc 4. Loc. 5 Loc. 6 Loc. 7 Loc. 8 20 CAUJC20 1188 296.3 340.8 358.8 192.1 --- --- --- --- 25 CAUJC25 1238 357.1 300.2 318.8 261.9 --- --- --- --- 30 CAUJC30 1236 360.9 302.0 316.0 257.1 --- --- --- --- 40 CAUJC40 1808 385.9 212.5 181.7 441.8 377.2 208.3 --- --- 50 CAUJC50 2120 239.4 211.3 367.5 339.4 495.5 466.
Weights Table 10.
Mechanical Specifications General Factory-assembled and wired air cooled condensing unit. Units are constructed of 14-gauge welded galvanized steel frame with 14 and 16-gauge galvanized steel panels and access doors. Unit surface is phosphatized and finished with an air-dry paint. This air-dry paint finish is durable enough to withstand a 1000-consecutive-hour salt spray application in accordance with standard ASTM B117. Refrigeration Circuits and Control The 20 to 30 ton units are single circuit.
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