extreme brushless power extreme brushless power system owner’s manual 1100 Klein Road, Plano Texas 75074 1-888-TRAXXAS 091201 KC1211-R01 KC1211_R01 Velineon_System_Man.
3 before you proceed 4 safety precautions 6 introduction 7 anatomy of the vxl-3s and velineon 3500 8 TERMINOLOGY 10 velineon system specifications 11 velineon system installation 18 vxl-3s Setup and Operation 24 GEARING OPTIONS Traxxas 1100 Klein Road Plano, Texas 75074 Phone: 972-265-8000 Toll-free 1-888-TRAXXAS Traxxas U.K. P.O. Box 1128 Winterbourne, Bristol BS36-2SH England Phone: 44-117-956-1002 Velineon and ProGraphix are trademarks or registered trademarks of Traxxas.
Before You Proceed Carefully read and follow all instructions in this and any accompanying materials to prevent serious damage to your system. Failure to follow these instructions will be considered abuse and/or neglect. Before using your system, look over this entire manual and examine the system carefully. If for some reason you decide it is not what you wanted, then do not continue any further. Your hobby dealer absolutely cannot accept a system for return or exchange after it has been used.
Safety Precautions VXL-3s Electronic Speed Control • Water and Electronics Do Not Mix: Your VXL-3s brushless power system is waterproof for use in mud, snow, puddles and other wet conditions. Make certain the other components of your model are waterproof or have sufficient water resistance before driving in wet conditions. • Disconnect the Batteries: Always disconnect the battery pack from the speed control when not in use.
Safety Precautions LiPo Batteries Lithium Polymer (LiPo) batteries are becoming popular for use in R/C models due to their compact size, high energy density, and high-current output. However, these types of batteries require special care and handling procedures for long life and safe operation. Warning: LiPo batteries are intended only for advanced users that are educated on the risks associated with LiPo battery use.
Introduction Thank you for purchasing the new Velineon™ Brushless Power System. The Velineon Power System lets you experience the best that brushless motor technology has to offer. Incredible speed, efficient operation, long run times, and low-maintenance operation are just some of the benefits. We are confident you will be rewarded with high-speed performance in a durable, long-lasting product. This manual contains the instructions you will need to operate, and maintain your system.
Anatomy of the VXL-3s and Velineon 3500 Traxxas High-Current Connector (Male) to Battery to Motor Motor Cap (see page 17) Rotor (Magnet) Bullet Connector to ESC Cooling Fan Connector (for optional use, see page 17) LED Auxiliary Port (for optional use) Heat Sink EZ-Set Button (On/Off Button) Receiver cable (RX wire) Windings (Coils) Ball Bearings Motor Shaft VELINEON POWER SYSTEM • 7 KC1211_R01 Velineon_System_Man.
Terminology Please take a moment to familiarize yourself with these terms. They will be used throughout this manual. Brushless Motor - A D/C brushless motor replaces the brushed motor’s traditional commutator and brush arrangement with intelligent electronics that energize the electromagnetic windings in sequence to provide rotation. Opposite of a brushed motor, the brushless motor has its windings (coils) on the perimeter of the motor can and the magnets are mounted to the spinning rotor shaft.
NiMH - Abbreviation for nickel-metal hydride. Rechargeable NiMH batteries offer high current handling, and much greater resistance to the “memory” effect. NiMH batteries generally allow higher capacity than NiCad batteries. They can last up to 500 charge cycles. A peak charger designed for NiMH batteries is required for optimal performance. Resistance - In an electrical sense, resistance is a measure of how an object resists or obstructs the flow of current through it.
Velineon System Specifications VXL-3s Specifications: Input voltage: 4.8 - 11.1V (4 - 9 cells NiMH or 2S - 3S LiPo) Supported motors: Brushed / Brushless / Sensorless brushless Motor limit: None Continuous current: 200A Peak current: 320A BEC voltage: 6.0V DC Transistor type: MOSFET On-resistance: 0.00075 Ω Max (0.006/8 FETs) PWM frequency: 12,000Hz Battery connector: Traxxas High-Current Connector Motor connectors: TRX 3.
Velineon System Installation The following instructions cover installation of the Velineon System in an XL-5 equipped Rustler, Bandit, Stampede, or Slash. If your vehicle included a YELLOW XL-5 speed control as stock equipment, be aware that your model does NOT have waterproof electronics. Although the Velineon system is waterproof, operating your model in mud, water, or snow will damage your vehicle’s servo and receiver. Do NOT operate your model in wet conditions.
Velineon System Installation The following instructions show installation in a waterproof (blue XL-5 ESC) model. If your model has a yellow XL-5 ESC, simply skip the steps that mention the waterproof receiver box. Removing the XL-5 system 1. Remove the right rear wheel (passenger rear). 2. Remove the two 3x6mm screws from the gear cover and remove the gear cover (A). 3. Loosen the motor pinion gear set screw (B, yellow arrow) and slide the gear off the motor shaft.
Installation of the Velineon System: E 1. Rustler and Bandit: Install the included ESC mounting plate using the 3x8mm screws (E). 2. Rustler, Bandit, Stampede: Mount the VXL-3s to the mounting plate using the supplied 3x15mm cap screws (F). Slash: Mount the VXL-3s directly to the chassis using the supplied 3x15mm cap screws. 3. Mount the Velineon Motor to the gearbox using the 3x8mm G washerhead screws (or the included flathead hex screws) and tighten finger tight (G, white arrows). 4.
Velineon System Installation 10. Place waterproof receiver box top onto waterproof receiver box bottom and install and tighten the two 3x10mm cap screws securely. 11. Inspect the waterproof box cover to make sure that the O-ring seal is not visible. 12. Arrange the wires neatly using the wire guides on the waterproof receiver box top (J). Excess ESC and servo wiring should be bundled inside the waterproof receiver box. Pull out all available antenna wiring from the waterproof receiver box. 13.
Velineon System Installation System Wiring Diagram Traxxas High-Current Connector (Male) to Battery (see page 17) Models with yellow XL-5 (non-waterproof) Cooling Fan Connector Antenna (for optional use, see page 16) Receiver Channel 1 Channel 2 Not Used Channel 2 Electronic Speed Control Channel 1 Steering Servo Channel 2 Electronic Speed Control Velineon 3500 Brushless Motor *Not Used Channel 1 Steering Servo Motor Cap VELINEON POWER SYSTEM • 15 KC1211_R01 Velineon_System_Man.
Velineon System Installation Installing the Velineon System in other Models Some users may wish to experience the power of the Velineon Brushless Power System in other applications. Here are some tips: • The VXL-3s does not use a conventional on/off switch. Pressing the EZ-Set button on the speed control turns it on and off. It is not necessary to install an on/off switch into the wiring harness. ventilation and cooling will prevent premature thermal shutdown.
Velineon System Installation the speed control with double-sided servo tape, clean both characteristics after repeated uses in high-powered application surfaces thoroughly with alcohol. The surfaces electric applications. They will lose their punch and run time and may require frequent replacement. In must be perfectly clean for maximum adhesion. Traxxas High Current Connector addition, poor-quality, high-resistance cell connectors could fail, requiring disassembly and repair.
VXL-3s Setup and Operation Traxxas TQ Radio Systems Before attempting to program your VXL-3s, it is important to make sure your TQ transmitter is properly adjusted (set back to the factory defaults). Otherwise, you may not get the best performance from your speed control. The transmitter should be adjusted as follows: 1. Set the throttle neutral switch to the 50/50 setting. This adjusts the transmitter’s throttle trigger throw to 50% for throttle and 50% for braking and reverse.
VXL-3s Setup and Operation wiring diagrams that came with your receiver. On the VXL-3s, the red wire is positive, the black wire is negative, and the white wire is the control wire. Warning: On some older Airtronics® radio systems, the positive and negative terminals are opposite of the VXL-3s and an adapter is required. Crossing the red (+) and black (-) wires could damage the receiver and the VXL-3s. Study the manufacturer’s wiring diagrams closely, or consult your hobby dealer.
VXL-3s Setup and Operation To activate Low-Voltage Detection (LiPo setting): 1. Make sure the LED on the VXL-3s is 1 on and red. 2. Press and hold the EZ-Set button for ten seconds. The LED will turn off 2 and then light green. Also, a “rising” musical tone will be emitted from the motor. 3. Low-Voltage Detection is now ACTIVATED. VXL-3s Setup Programming (Calibrating your ESC and transmitter) Read through all of the programming steps before you begin.
VXL-3s Setup and Operation 1. With the transmitter on, press and release the EZ-Set button. The LED will shine green. This turns the VXL-3s on. 2. Apply forward throttle. The LED will turn off until full throttle power is reached. At full throttle, the LED will illuminate green. 3. Move the trigger forward to apply the brakes. Note that braking control is fully proportional. The LED will turn off until full braking power is reached. At full brakes, the LED will illuminate green. 4.
VXL-3s Setup and Operation 3. When the LED blinks red B once, release the EZ-Set button. 4. The LED will blink and One blink Red then turn solid green (Low-Voltage Detection ACTIVE) or red (Low-Voltage Detection DISABLED). The model is ready to drive. C Release D Solid Green Selecting Race Mode (Profile #2: 100% Forward, 100% Brakes, No Reverse) A B 1. Connect a fully charged battery pack to the VXL-3s and turn on your transmitter. 2.
VXL-3s Setup and Operation VXL-3s LED Codes and Protection Modes • Solid Green: VXL-3s power on light. Low-Voltage Detection is ON (LiPo setting). • Solid Red: VXL-3s power on light. Low-Voltage Detection is OFF (NiCad/NiMH setting). • Fast Blinking Red: Thermal Shutdown Protection Stage 1. If the motor has lower than normal power and the VXL-3s is hot, the VXL-3s has entered Stage 1 Thermal Shutdown Protection to guard against overheating caused by excessive current flow.
Gearing Options Battery choice and gearing determine the speed of your model. The following gearing options cover Traxxas Rustler, Bandit and Stampede models. For other applications, refer to the model manufacturer’s documentation. Skill Level 1 2 5 5 All models equipped with Velineon Power System and upgraded drivetrain components. 24 • VELINEON POWER SYSTEM KC1211_R01 Velineon_System_Man.
Gearing Compatibility Chart The chart below shows recommended gear combination ranges when using a NiMH battery pack to power a Rustler, Bandit, or Stampede equipped with the Velineon System and upgraded drivetrain components. In the red range, use a battery that has a continuous rating of at least 70A. on ur on ur Pinion Gear on ur Spur Gear Spur Gear io 76 83 86 90 76 83 86 90 12 - - 19.50 20.40 24 8.62 9.41 9.74 10.20 13 - - 18.01 18.82 25 8.27 9.03 9.36 9.
Motor Options The VXL-3s electronic speed control is capable of controlling brushed, brushless, and sensored brushless motors. The VXL-3s auto-detects the motor type and has numerous built-in safeguards to prevent damage from miswiring or damaged wiring. Sensored brushless motors The VXL-3s is fully compatible with sensored brushless motors. Sensor motors use an additional sensor installed in the motor to communicate rotor position to the speed control.
Troubleshooting This guide describes possible speed control problems, causes, and simple solutions. Check these items before contacting Traxxas. Steering channel works but the motor will not run: • The speed control has thermally shut down. Allow the speed control to cool down. Use a milder motor or a smaller pinion gear. Check the drive train for restrictions. Check the motor connections. Check the motor. • Make sure the speed control is plugged into the throttle channel of the receiver.
extreme brushless power extreme brushless power system owner’s manual 1100 Klein Road, Plano Texas 75074 1-888-TRAXXAS 091201 KC1211-R01 KC1211_R01 Velineon_System_Man.
