Phone: 800-669-1303 or 801-561-0303 Fax: 801-255-2312 e-mail: treborservice@idexcorp.com MODEL 110E PUMP Oscillator Controlled Operation / Maintenance Manual SERIAL NUMBER (located on top of product): PATENTS: U.S. 09642426, U.S. 06106246, U.S. 05971402, U.S.
CONTENTS 1 2 3 4 5 6 7 INSTALLATION ............................................................................................................3 1.1 UNPACKING ......................................................................................................3 1.2 TIE BOLT TORQUE ...........................................................................................3 1.3 UTILITIES / HOOK-UP FOR 110E PUMP .........................................................3 1.
1 INSTALLATION 1.1 UNPACKING After unpacking, the pump should be checked for any damage that may have occurred during shipment. Damage should be reported to the carrier immediately. The following items should be contained within the shipping container: Qty 1 1 1.2 Item 110E M110E Description Model 110E Pump Operation/Maintenance Manual TIE BOLT TORQUE The tie bolts on the pump are tightened before leaving the factory.
Figure 1-1 ATTENTION: The pump should be operated with clean, dry air or nitrogen. Particulate, water and oils in the air supply can damage the pump. NOTE: 1. It is recommended that a filter be placed on the discharge side of the pump. 2. Although extensive efforts are made to deliver pumps to our customers completely dry, new pumps may contain residual moisture from their final DI water test. Recommended Maximum Operating Levels: Maximum supply CDA/N2 pressure: 60 psig (4.
1.4 UTILITIES / HOOK-UP FOR REMOTE CONTROLLER The Model 110E pump will work with many types of external control devices. Trebor’s pneumatic Pump Control Module is recommended for its proven, reliable performance. Please consult factory for assistance with other external control devices. 1.4.a Trebor’s Remote Pneumatic Oscillator Air Inlet: 3/8” Dia. (9mm) supply tube (Use in-line 10µ air filter). Air Supply: 20-60 psig (1.4 – 4.
Figure 1-3 1.4.c Electronic Oscillation Controller (Example) Air Inlet: 3/8” Dia. (9mm) supply tube (Use in-line 10µ air filter). Air Supply to Pump: 20-60 psig (1.4 – 4.1 bar) Clean Dry Air. Solenoid Valve: CV greater than .80, 3 position. PLC/Electric Circuit: For timed oscillation up to 260 cpm.
1.4.
2 OPTIONS 2.1 FLUID PORT CONNECTION OPTIONS NOTE: Use O-ring to seal stainless steel or other rigid plumbing. Available Options Flare style tube adapter.….3/8” and 1/2" Figure 2-1 NOTE: 3/8” tube is not recommended for inlet of pump. 2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP Surge Suppressor MODEL SS40 MODEL SS75 Assembled Height: IN (CM) 12.37 (31.43) 11.39 (28.93) Figure 2-2 NOTE: See Surge Suppressor Operation Manual for detailed installation instructions.
3 START-UP Pump air supply pressure should be regulated. Open the fluid suction (IN) line valve, if necessary. Open the fluid discharge (OUT) line valve, if necessary. Start with air regulator at low (> 15 psi) pressure setting. Increase pressure to attain desired flow, up to the maximum rating (See Section 3.2). Table 1: Consumption / Efficiency can be used to determine approximate air consumption. Refer to Troubleshooting Section 5, if pump fails to start.
White arrow on top of knob indicates approximate cycle time in seconds. Rotate CW to slow cycle rate. Rotate CCW to increase cycle rate. NOTE: Operate pump at slowest possible cycle rate that will deliver desired flow. This will extend pump diaphragm life! 3.3 PERFORMANCE CHARTS Pumping capacity is a function of air supply pressure and volume, suction head, suction line restrictions, discharge head, discharge line restriction, and fluid specific gravity and viscosity.
4 MAINTENANCE Trebor pump maintenance can be divided into two categories: air system maintenance and fluid system maintenance. The purpose of air system maintenance is to prevent air system failures such as stalling or erratic cycling. The purpose of fluid system maintenance is to maintain suction and lift capabilities. Pump Rebuild Service Trebor International provides a factory rebuild service for customers using Trebor products. Trebor will rebuild any standard pump (exclusive of options).
MODEL 110E Maintenance Schedule 30 Days 3 Months 6 Months 9 Months 12 Months 15 Months 18 Months 21 Months 24 Months Tie Bolt Torque (32 in-lbs.
4.1.
4.2 RECOMMENDED SPARE PARTS KR110E-00-A Spares Rebuild Kit, which includes: Part No KD110-00-A 11001015 1110A0035 98001167 98002318 J0094 J0097 J0100 4.3 Qty 1 1 1 2 4 2 4 2 Description Diaphragm Kit Includes: (2) (2) Protective Cap Set Shaft Shaft Seal O-Ring, PTFE Fiber Optic Target Check Ball Check Cap Seal J0090 98001423 Diaphragm Sets Main Seals TOOLS The following tool kit is recommended as standard service equipment.
4.
4.5 PARTS LIST ILL NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4.
Lay the pump on its side with the tact nuts facing down. Lift off head. Remove the main seal and diaphragms. Remove the body assembly. Remove the second set of diaphragms and main seal. Remove tie bolts. NOTE: All polypropylene and fluoroplastic parts, when disassembled, should be thoroughly washed and be free from acid residue for handling purposes. 4.7.a Body Disassembly Remove check bore caps using ½” pin tool and remove seals.
4.8 ASSEMBLY 4.8.a Body Assembly NOTE: Check Sleeves that fit too tightly for easy installation should be placed in a freezer prior to assembly to assist insertion. Figure 4-1 Insert suction sleeve, check ball and O-ring carefully into check bore. NOTE: The Suction Sleeves have a shoulder diameter larger than their body diameter. Additionally the Suction Sleeves when compared to the Discharge Sleeves have a thicker top region which acts as a robust contact point for the Orings.
Figure 4-2 Remove bullet and thread on remaining push plate, tighten per previous practice. Install base mount to pump using screws. 4.8.b Final Assembly Insert tie bolt assemblies through slave head and lay flat with tie bolts sticking up. Place main seal O-ring into the main seal groove in head.
4.9 TESTING 4.9.a Performance Test Start with air regulator at low (< 15 psi) pressure setting. Pump must prime once pressure is increased 60 psig Supply Pressure Check for fluid leaks, listen for air leaks, check for irregularity Prepare the pump for drying 4.9.b Dry Pump Connect vacuum hose to discharge line Connect purge line to fluid inlet 60 psig Supply Pressure Cycle pump & vacuum dry by rotating pump side to side for 30 seconds.
5 TROUBLESHOOTING Pump Will Not Start, Fails to Operate Cause: Insufficient air pressure. Insufficient air volume. Solution: Must be 10-15 psi greater than fluid discharge line pressure. See performance Chart (Section 3.3) for requirements. Remote air logic system. Replace or repair air logic system. Bubbles in Fluid Discharge Cause: Leaking fluid inlet fitting. Leaking main seal. Ruptured (perforated) diaphragm.
6 WARRANTY MODEL 110E PUMP TREBOR International, Inc. warrants to the purchaser of new equipment manufactured by TREBOR to be free from defects in material and workmanship when used for its intended purpose under normal operating conditions, and maintained according to the Operation/Maintenance Manual.
7 CONTACT INFORMATION 7.1 GENERAL CONTACT INFORMATION Web: www.treborintl.com Phone Number: (801) 561-0303 Toll Free Number: (800) 669-1303 Fax Number: (801) 255-2312 7.2 7.3 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: (801) 244-6156 REGIONAL REPRESENTATIVES Web: www.treborintl.
