Phone: 800-669-1303 or 801-561-0303 Fax: 801-255-2312 e-mail: treborservice@idexcorp.
CONTENTS 1 2 3 4 5 6 PC15CP INSTALLATION .............................................................................................3 1.1 PC15CP OVERVIEW .........................................................................................3 1.2 PC15CP INSTALLATION ...................................................................................3 1.3 PC15CP UTILITIES / HOOK-UP ........................................................................4 PC15CP CONTROLLER OPERATION.....................
1 PC15CP INSTALLATION 1.1 PC15CP OVERVIEW The PC15CP Pump Controller is designed to operate Trebor’s Purus CP pump. Crossphase timing results in overlapping pump strokes which produces a near pulse-less pump output. Note: Attach the included muffler prior to installation. 1.2 PC15CP INSTALLATION The PC15CP pump controller can be installer in any orientation. Pump controller mounts using two ¼” (6mm) bolts and should be mounted above the level of the fluid feeding the pump.
1.3 PC15CP UTILITIES / HOOK-UP Utility Pump Air Inlet: 1/4” Diameter (6mm) supply tube. Air Supply: 80±5 PSIG (.55±.03 MPa), clean dry air or inert gas Power 24VDC - 500mA Controller Weight: 4.4 lbs (2.0 Kg) ATTENTION: Air supplied to the PC15CP pump controller must be regulated to 80±5 PSIG. A secondary regulator controls pump air supply pressure. Air supply connections between the pump and the pump controller are required.
2 PC15CP CONTROLLER OPERATION The controller is operated by using the buttons located on the PLC, see Table 2-1. Button 2.
Figure 4: Cycle Rate Page Press the LEFT arrow key () to return to the home page. Press the RIGHT arrow key () to open the Overlap page. 2.2.c Overlap From the Cycle Rate Page, press the RIGHT arrow key () to open the Overlap page. From here the overlap delay can be adjust by pressing the UP () and DOWN () arrows. Figure 5: Overlap Page Press the LEFT arrow key () to return to the home page. Press the RIGHT arrow key () to open the Maintenance Alarm page. 2.3 MAINTENANCE ALARM 2.3.
Figure 6: Maintenance Counter Display Page When the maintenance counter MSB value exceeds the alarm setting a service alarm will be initiated. The alarm can be acknowledged and silenced by pressing both the UP () and DOWN () arrow keys simultaneously while viewing this page. Note: Resetting this counter is only possible on the Maintenance Alarm status page.
Figure 7: Maintenance Alarm ON and OFF Note: The factory default setting of 000000 prevents the maintenance alarm from operating. The MSB value must be ≥ 000001 to enable the Maintenance Alarm Output. In the Figure 6, the MSB shows the factory default setting of 000000. If the setting were set to 000010 and the maintenance counter reached 10 million cycles, the maintenance alarm output (Q4) will be activated (ON) as indicated by the Alarms = ON/OFF line in the display.
3 REMOTE OPERATION To operate the controller by a remote signal, the following conditions must be met: Input 1 (I1) must have a source input sufficient (>9 VDC) to activate the input as indicated in the display below to activate the remote operation capabilities. Input 2 (I2) must have a switched source input sufficient (>9 VDC) to activate the input in conjunction with I1 to turn the controller ON (High Signal) or OFF (Low Signal) as shown in the display below.
4 SPARE PARTS The following list represents spare parts we recommend for on-site system repair. PART NO. 98003972 DESCRIPTION Valve, Solenoid RECOMMENDED SPARE QTY. 1 Consult factory for other parts not shown above. 4.1 SOLENOID VALVE REPLACEMENT PAGE 10 Remove nut from machine screw mounting valve to mounting panel. Identify and remove air transfer tubes from push connect ports. Disconnect solenoid electrical connectors. Remove and replace valve assembly.
5 TROUBLESHOOTING SYMPTOMS SOLUTIONS Pump turns on when on/off switch is activated, but the pump is running slow Increase cycle rate setting: maximum of 375. Pump flow does not increase with cycle rate Confirm regulated air supply pressure at 50-80 psig. Increase pump discharge pressures if discharge pressure is not surging! Reduce inlet suction (Lift) requirements. Initiate controller calibration to reduce pulsation. Contact Trebor Reduce inlet suction requirements.
CONTACT INFORMATION 6 6.1 GENERAL CONTACT INFORMATION Web: www.treborintl.com Phone Number: (801) 561-0303 Toll Free Number: (800) 669-1303 Fax Number: (801) 255-2312 6.2 6.3 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: (801) 244-6156 REGIONAL REPRESENTATIVES Web: PAGE 12 www.treborintl.
