Instinct Installation Manual

ManualsBrandsTriangle Tube ManualsBoilersInstinct - 102K BTU - 95% AFUE - Hot Water Gas Boiler - Direct Vent

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Table Of Contents

SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
• To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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INDEX OF ILLUSTRATIONS AND TABLES
PRODUCT AND SAFETY INFORMATION
- IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER AND THE INSTALLER
- DEFINITIONS
DANGER
- NOTICE
DANGER
DANGER
- HOT WATER CAN SCALD!
- NOTICE
  - 1.1. INSTINCT boilers - Code Compliance
- NOTICE
  - 1.1.1 Code Restrictions
  - 1.1.2 Operating Restrictions
- NOTICE
  - CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS
    - 1.2. Determining Product Location
- NOTICE
- NOTICE
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    - 2.1. Combustion Air Contamination
DANGER
- 2.2. Ventilation and Combustion Air Requirements - Direct Vent
- 2.3. Ventilation and Combustion Air Requirements - Category IV
- 2.4. Methods of Accessing Combustion Air Into A Space - Category IV
  - 2.4.1. Indoor Combustion Air
- NOTICE
DANGER
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- NOTICE
  - 2.6. Removal of an Existing Boiler from a Common Vent System
DANGER
- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
  - 2.8.1 Installation of Carbon Monoxide Detectors.
  - 2.8.2 Approved Carbon Monoxide Detectors.
  - 2.8.3 Signage
  - 2.8.4 Inspection.
  - Exemptions
    - 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Provided.
    - 2.8.6 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided.
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- CHAPTER 3 - UNIT PREPARATIONS
  - 3.1. Handling Instructions
- NOTICE
  - 3.2. Wall Mounting Installation
  - 3.3. Accessories
  - CHAPTER 3 - UNIT PREPARATIONS
- NOTICE
  - 4.3. Boiler Air Vent
- NOTICE
  - 4.4. Low Water Cutoff Device
- NOTICE
  - 4.5. Additional Limit Control
  - 4.6. Backflow Preventer
  - 4.7. INSTINCT Solo Boiler System Piping
- NOTICE
  - 4.7.4 Circulator
  - 4.7.5 Sizing Primary Piping
  - 4.7.6 Domestic Hot Water System Piping
  - 4.7.7 System Piping – Zone Circulators
- NOTICE
  - 4.7.8 System Piping – Zone Valves
- NOTICE
  - 4.7.9 System Piping – Through Boiler
  - 4.7.10 System Piping – Radiant Heating
- NOTICE
- NOTICE
- NOTICE
  - 4.7.11 System Piping – Special Application
  - 4.7.12 System Piping – Multiple Units Installation
  - 4.8. INSTINCT Combi Boiler System Piping
- NOTICE
  - 4.8.6 System Piping – Zone Valves
- NOTICE
  - 4.8.7 System Piping – Through Boiler
  - 4.8.8 System Piping – Radiant Heating
- NOTICE
- NOTICE
  - 4.8.9 System Piping – Special Application
  - 4.9. Optional System Piping and Cascading
  - 5.1. Domestic Piping Pressure Relief Valve
  - CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING
    - 5.2. Thermal Expansion
- NOTICE
  - 5.3. Water Hammer
- NOTICE
  - 5.4. Vacuum Breaker
  - 5.5. Hydro-Block
  - 5.6. General Piping
  - 5.7. Thermostatic Mixing Valve
DANGER
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- CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
  - 6.1. Installing Vent and Combustion Air
DANGER
- NOTICE
  - 6.2. Installing Condensate Drain Assembly into INSTINCT Solo Units
- NOTICE
- NOTICE
- NOTICE
- NOTICE
  - CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
- NOTICE
- NOTICE
  - 8.2.2 Line Voltage Connections
- NOTICE
  - 8.3. External Wiring - INSTINCT Solo Units
    - 8.3.1 Circulator Wiring
- NOTICE
  - 8.3.2 Low Voltage Connections
- NOTICE
  - 8.3.3 Thermostat Wiring
- NOTICE
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DANGER
- NOTICE
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- NOTICE
DANGER
- HOT WATER CAN SCALD!
- CHAPTER 10 - START-UP PREPARATION
  - 10.2. Filling the Boiler System
- NOTICE
  - 10.3. INSTINCT Combi Water Heater - Water Requirements
- NOTICE
- NOTICE
DANGER
- 11.3.3 Check Gas Piping
DANGER
- 11.3.4 Verify Flame Pattern and Combustion
- NOTICE
- NOTICE
  - CHAPTER 11 - START-UP PROCEDURES
    - 11.3.5 Measure Input - Natural Gas Only
    - 11.3.6 Test High Temperature Limit
  - CHAPTER 12 - OUTDOOR RESET CONTROL
    - 12.1. Mounting the Outdoor Sensor
    - 12.2. Wiring the Sensor
- NOTICE
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  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
- NOTICE
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
  - CHAPTER 14 - CHECK-OUT PROCEDURES
- NOTICE
DANGER
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  - 17.1. ServiceTechnician Maintenance Procedures
- NOTICE
- NOTICE
  - 17.7. Check Ventilation Air Openings
  - 17.8. Inspect Vent and Combustion Air Piping
DANGER
- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
- NOTICE
  - Additional quality water heating equipment available from Triangle Tube

Additional quality water heating equipment available

from Triangle Tube

Maxi-Flo Pool and Spa Heat Exchangers

•

Constructed of high quality corrosion resistant

stainless steel (AISI 316) or titanium

•

Specially designed built-in flow restrictor to assure

maximum heat exchange

•

Compact and light weight

•

Available in 8 sizes to accommodate any size pool

or spa

SMART 316 Indirect Fired Water Heaters

•

Exclusive Tank-in-Tank design

•

Stainless steel construction

•

Available in 7 sizes

•

Limited LIFETIME residential warranty

•

6 Year limited commercial warranty

•

Self cleaning/self descaling design

TTP Brazed Plate Heat Exchangers

•

For domestic water, snow melting, radiant floor

•

Plates made of stainless steel, with 99.9 % copper

brazing, ensuring a high resistance to corrosion

•

Self cleaning and self descaling

•

Computerized sizing available from Triangle Tube

•

Available in capacities from 25,000 BTU/hr to

5,000,000 BTU/hr

Triangle Tube

- 1240 Forest Parkway, Suite 100, West Deptford NJ 08066

Tel: (856) 228 8881 - Fax: (856) 228 3584 - E-mail: info@triangletube.com