Instinct Installation Manual
Table Of Contents
- SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
- • To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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- INDEX OF ILLUSTRATIONS AND TABLES
- PRODUCT AND SAFETY INFORMATION
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- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
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- CHAPTER 3 - UNIT PREPARATIONS
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- 9.2. CTRLMax Menu Structure
- 9.3. Home Screen
- 9.4. Status Line Messages
- 9.5. Main Menu
- 9.6. EZ Setup
- 9.7. Heating EZ Setup
- 9.8. Domestic Hot Water EZ Setup - INSTINCT Solo Units
- 9.9. Domestic Hot Water EZ Setup - INSTINCT Combi Units
- 9.10. Altitude Setup
- 9.11. EZ Setup Reset
- 9.13. CH/DHW Operation
- 9.14. Boiler Information
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- CHAPTER 10 - START-UP PREPARATION
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
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CHAPTER 2 - COMBUSTION AIR & VENTING
5
WARNING
2.1.
Combustion Air Contamination
If the INSTINCT combustion air inlet is located in
anarealikely tocause or contain contamination,
or if products which could contaminate the air
cannot be removed, the combustion air must
be repiped and terminated at another location.
Contaminated combustion air will damage the
unit and its burner system, and can result in
substantial property damage, serious injury, or
death.
DANGER
•
Do not operate the INSTINCT if the
combustion air inlet is located near a laundry
room or pool facility. These areas will always
contain hazardous contaminants.
•
Pool, laundry, common household, and
hobby products often contain fluorine
or chlorine compounds. When these
chemicals pass through the burner and
vent system, they can form strong acids.
These acids will corrode the heat exchanger,
burner components, and vent system,
causing serious damage and possible
flue gas spillage or water leakage into the
surrounding area.
•
Please read the information listed below.
If contaminating chemicals are located
near the area of the combustion air inlet,
the installer must pipe the combustion air
inlet to an area free of these chemicals, as
indicated in Chapter 6 on page 39.
•
Failure to comply with these instructions
will result in substantial property damage,
serious injury, or death.
•
The INSTINCTboilerisclassifiedasa Category
IV appliance. This utilizes uncontaminated
indoor or outdoor air for applicance
combustion. A direct vent installation uses
the outdoor air. Air supply, combusiton
chamber, heat exchanger and evacuation of
POC (products of combustion) for this type
of appliance is sealed with respect to the
room in which the appliance is installed.
•
Anin-directinstallationusesuncontaminated
indoor air for appliance combustion.
•
When the air for combustion is taken from
the room air grilles must be installed by
the contractor. The air grilles should be
sized in accordance with ANSI Z223.1/
NFPA54 and/or Natural Gas and Propane
Installation Code CAN/CSA B149.1.
•
The grille providing air when taking air
directly from the room should be clearly
labelled; "AIR SUPPLY, DO NOT COVER OR
RESTRICT. FAILURE TO PROVIDE ADEQUATE
AIR FOR COMBUSTION COULD RESULT IN
SERIOUS INJURY, OR DEATH."
Potential contaminating products
•
Spray cans containing chloro/fluorocarbons
•
Permanent Wave Solutions
•
Chlorinated wax
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Chlorine based swimming pool chemicals /
cleaners
•
Calcium Chloride used for thawing ice
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Sodium Chloride used for water softening
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Refrigerant leaks
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Paint or varnish removers
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Hydrochloric acid / muriatic acid
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Cements and glues
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Antistatic fabric softeners used in clothes dryers
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Chlorine-type bleaches, detergents, and clean-
ing solvents found in household laundry rooms
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Adhesives used to fasten building products and
other similar products
Areas likely to contain these products
•
Dry cleaning / laundry areas and establishments
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Beauty salons
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Metal fabrication shops
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Swimming pools and health spas
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Refrigeration Repair shops
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Photo processing plants
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Auto body shops
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Plastic manufacturing plants
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Furniture refinishing areas and establishments
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New building construction
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Remodeling areas
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Garages with workshops
CHAPTER 2