Instinct Installation Manual
Table Of Contents
- SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
- • To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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- INDEX OF ILLUSTRATIONS AND TABLES
- PRODUCT AND SAFETY INFORMATION
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- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
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- CHAPTER 3 - UNIT PREPARATIONS
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- 9.2. CTRLMax Menu Structure
- 9.3. Home Screen
- 9.4. Status Line Messages
- 9.5. Main Menu
- 9.6. EZ Setup
- 9.7. Heating EZ Setup
- 9.8. Domestic Hot Water EZ Setup - INSTINCT Solo Units
- 9.9. Domestic Hot Water EZ Setup - INSTINCT Combi Units
- 9.10. Altitude Setup
- 9.11. EZ Setup Reset
- 9.13. CH/DHW Operation
- 9.14. Boiler Information
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- CHAPTER 10 - START-UP PREPARATION
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
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TABLE OF CONTENTS
iv
CHAPTER 4 - BOILER PIPING ................................................................................. 15
4.1.
General Piping Requirements ............................................................................................ 15
4.2.
Pressure Relief Valve ........................................................................................................ 15
4.3.
Boiler Air Vent .................................................................................................................... 16
4.4.
Low Water Cutoff Device ................................................................................................... 16
4.5.
Additional Limit Control ...................................................................................................... 17
4.6.
Backflow Preventer ................................................................................................................. 17
4.7.
INSTINCT Solo Boiler System Piping ...................................................................................... 17
4.7.1
Expansion Tank and Makeup Water ........................................................................ 18
4.7.2
Diaphragm Expansion Tank ................................................................................... 18
4.7.3
Closed-Type Expansion Tank ................................................................................. 18
4.7.4
Circulator ............................................................................................................ 18
4.7.5
Sizing Primary Piping ..................................................................................... 19
4.7.6
Domestic Hot Water System Piping ................................................................. 19
4.7.7
System Piping – Zone Circulators .................................................................... 19
4.7.8
System Piping – Zone Valves .......................................................................... 19
4.7.9
System Piping – Through Boiler ...................................................................... 19
4.7.10
System Piping – Radiant Heating .................................................................... 19
4.7.11
System Piping – Special Application ................................................................. 20
4.7.12
System Piping – Multiple Units Installation...............................................................20
4.8.
INSTINCT Combi Boiler System Piping ............................................................................. 20
4.8.1
Expansion Tank and Makeup Water ........................................................................21
4.8.2
Diaphragm Expansion Tank ...................................................................................21
4.8.3
Circulator ............................................................................................................21
4.8.4
Sizing Primary Piping ..................................................................................... 22
4.8.5
System Piping – Zone Circulators .................................................................... 22
4.8.6
System Piping – Zone Valves .......................................................................... 22
4.8.7
System Piping – Through Boiler ...................................................................... 22
4.8.8
System Piping – Radiant Heating .................................................................... 22
4.8.9
System Piping – Special Application ................................................................. 22
4.9.
Optional System Piping and Cascading ............................................................................. 22
CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING .................................. 23
5.1.
Domestic Piping Pressure Relief Valve ............................................................................. 23
5.1.1
Standard Installation .................................................................................... 23
5.1.2
Pressure Relief Valve - Standard Installations .......................................................... 23
5.1.3
Pressure Relief Valve Discharge Piping .................................................................... 23
5.2.
Thermal Expansion ........................................................................................................... 24
5.3.
Water Hammer ................................................................................................................. 25
5.4.
Vacuum Breaker ............................................................................................................... 25