Instinct Installation Manual

ManualsBrandsTriangle Tube ManualsBoilersInstinct - 102K BTU - 95% AFUE - Hot Water Gas Boiler - Direct Vent

Table Of Contents

SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
• To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
INTENTIONALLY LEFT BLANK
INDEX OF ILLUSTRATIONS AND TABLES
PRODUCT AND SAFETY INFORMATION
- IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER AND THE INSTALLER
- DEFINITIONS
DANGER
- NOTICE
DANGER
DANGER
- HOT WATER CAN SCALD!
- NOTICE
  - 1.1. INSTINCT boilers - Code Compliance
- NOTICE
  - 1.1.1 Code Restrictions
  - 1.1.2 Operating Restrictions
- NOTICE
  - CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS
    - 1.2. Determining Product Location
- NOTICE
- NOTICE
  - INTENTIONALLY LEFT BLANK
    - 2.1. Combustion Air Contamination
DANGER
- 2.2. Ventilation and Combustion Air Requirements - Direct Vent
- 2.3. Ventilation and Combustion Air Requirements - Category IV
- 2.4. Methods of Accessing Combustion Air Into A Space - Category IV
  - 2.4.1. Indoor Combustion Air
- NOTICE
DANGER
DANGER
DANGER
- NOTICE
  - 2.6. Removal of an Existing Boiler from a Common Vent System
DANGER
- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
  - 2.8.1 Installation of Carbon Monoxide Detectors.
  - 2.8.2 Approved Carbon Monoxide Detectors.
  - 2.8.3 Signage
  - 2.8.4 Inspection.
  - Exemptions
    - 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Provided.
    - 2.8.6 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided.
- INTENTIONALLY LEFT BLANK
- CHAPTER 3 - UNIT PREPARATIONS
  - 3.1. Handling Instructions
- NOTICE
  - 3.2. Wall Mounting Installation
  - 3.3. Accessories
  - CHAPTER 3 - UNIT PREPARATIONS
- NOTICE
  - 4.3. Boiler Air Vent
- NOTICE
  - 4.4. Low Water Cutoff Device
- NOTICE
  - 4.5. Additional Limit Control
  - 4.6. Backflow Preventer
  - 4.7. INSTINCT Solo Boiler System Piping
- NOTICE
  - 4.7.4 Circulator
  - 4.7.5 Sizing Primary Piping
  - 4.7.6 Domestic Hot Water System Piping
  - 4.7.7 System Piping – Zone Circulators
- NOTICE
  - 4.7.8 System Piping – Zone Valves
- NOTICE
  - 4.7.9 System Piping – Through Boiler
  - 4.7.10 System Piping – Radiant Heating
- NOTICE
- NOTICE
- NOTICE
  - 4.7.11 System Piping – Special Application
  - 4.7.12 System Piping – Multiple Units Installation
  - 4.8. INSTINCT Combi Boiler System Piping
- NOTICE
  - 4.8.6 System Piping – Zone Valves
- NOTICE
  - 4.8.7 System Piping – Through Boiler
  - 4.8.8 System Piping – Radiant Heating
- NOTICE
- NOTICE
  - 4.8.9 System Piping – Special Application
  - 4.9. Optional System Piping and Cascading
  - 5.1. Domestic Piping Pressure Relief Valve
  - CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING
    - 5.2. Thermal Expansion
- NOTICE
  - 5.3. Water Hammer
- NOTICE
  - 5.4. Vacuum Breaker
  - 5.5. Hydro-Block
  - 5.6. General Piping
  - 5.7. Thermostatic Mixing Valve
DANGER
- INTENTIONALLY LEFT BLANK
- CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
  - 6.1. Installing Vent and Combustion Air
DANGER
- NOTICE
  - 6.2. Installing Condensate Drain Assembly into INSTINCT Solo Units
- NOTICE
- NOTICE
- NOTICE
- NOTICE
  - CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
- NOTICE
- NOTICE
  - 8.2.2 Line Voltage Connections
- NOTICE
  - 8.3. External Wiring - INSTINCT Solo Units
    - 8.3.1 Circulator Wiring
- NOTICE
  - 8.3.2 Low Voltage Connections
- NOTICE
  - 8.3.3 Thermostat Wiring
- NOTICE
- NOTICE
- NOTICE
DANGER
- NOTICE
- NOTICE
- NOTICE
- NOTICE
- NOTICE
DANGER
- HOT WATER CAN SCALD!
- CHAPTER 10 - START-UP PREPARATION
  - 10.2. Filling the Boiler System
- NOTICE
  - 10.3. INSTINCT Combi Water Heater - Water Requirements
- NOTICE
- NOTICE
DANGER
- 11.3.3 Check Gas Piping
DANGER
- 11.3.4 Verify Flame Pattern and Combustion
- NOTICE
- NOTICE
  - CHAPTER 11 - START-UP PROCEDURES
    - 11.3.5 Measure Input - Natural Gas Only
    - 11.3.6 Test High Temperature Limit
  - CHAPTER 12 - OUTDOOR RESET CONTROL
    - 12.1. Mounting the Outdoor Sensor
    - 12.2. Wiring the Sensor
- NOTICE
  - INTENTIONALLY LEFT BLANK
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
- NOTICE
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
  - CHAPTER 14 - CHECK-OUT PROCEDURES
- NOTICE
DANGER
- INTENTIONALLY LEFT BLANK
  - 17.1. ServiceTechnician Maintenance Procedures
- NOTICE
- NOTICE
  - 17.7. Check Ventilation Air Openings
  - 17.8. Inspect Vent and Combustion Air Piping
DANGER
- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
- NOTICE
  - Additional quality water heating equipment available from Triangle Tube

CHAPTER 8- WIRING

CH2

Thermos

t at

Low Voltage

Manu

External Limit

Terminals

Line Voltage

Terminal

INSTINCT COMBI PRESET PUMP CONFIGURATION

Heat Call

Boiler Pump

CH1 Pump

CH2 Pump

DHW Pump

CH1 ON ON OFF OFF

CH2 ON OFF ON OFF

DHW ON OFF OFF ON

Note. Instinct Combi is pre-configured for this installation

Low Voltage Terminals

External Limit

Manual Auto

Line Voltage Terminals

CH1

Thermostat

Outdoor

Sensor

4 3 2 1

Pump

120V/15A

Service

DHW

Zone 1

Thermostat

Zone 2

Thermostat

Zone 3

Thermostat

SLAVE

MASTER

EXPANSION

PLUG IN CARDS

ZONE1 ZONE2 ZONE3

ZONE4

ZONE 4

PRIORITY

OFF

MODE

RESET NORMAL

FOUR ZONE SWITCHING RELAY

WITH OPTIONAL PRIORITY

X X

END

ZC ZR

ZONE1

ZONE2

ZONE3

ZONE4

POWER

SWITCH

120 VOLT CIRCULATORS INPUT

FUSE 1 AMP

Zone 1 Zone 2 Zone 3

120 VAC

INPUT

Thermostat Thermostat Thermostat

(H & N)

Fig. 20 - Multiple Zones - Panel Wiring with Circulators

1 2 3 4

Modbus

+ G -

3 2 1

DHW

Sensor or

Aquastat

2 1

CH2 PUMP

DHW PUMP

BOILER PUMP

OWER SUPPLY

CH1 PUMP

N G

CHAPTER 5

Outdoor Sensor

DHW Sensor

internal to boiler

CH2

Thermostat

6 5

System

Sensor

4 3

Modulation

Signal

- +

2 1