Instinct Installation Manual
Table Of Contents
- SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
- • To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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- INDEX OF ILLUSTRATIONS AND TABLES
- PRODUCT AND SAFETY INFORMATION
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- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
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- CHAPTER 3 - UNIT PREPARATIONS
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- 9.2. CTRLMax Menu Structure
- 9.3. Home Screen
- 9.4. Status Line Messages
- 9.5. Main Menu
- 9.6. EZ Setup
- 9.7. Heating EZ Setup
- 9.8. Domestic Hot Water EZ Setup - INSTINCT Solo Units
- 9.9. Domestic Hot Water EZ Setup - INSTINCT Combi Units
- 9.10. Altitude Setup
- 9.11. EZ Setup Reset
- 9.13. CH/DHW Operation
- 9.14. Boiler Information
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- CHAPTER 10 - START-UP PREPARATION
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
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TABLE OF CONTENTS
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5.5.
Hydro-Block ...................................................................................................................... 25
5.6.
General Piping .................................................................................................................. 25
5.7.
Thermostatic Mixing Valve ................................................................................................ 25
CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN ........ 27
6.1.
Installing Vent and Combustion Air .................................................................................... 27
6.2.
Installing Condensate Drain Assembly into INSTINCT Solo Units ............................................ 27
CHAPTER 7 - GAS PIPING ........................................................................................ 29
7.1.
Gas Supply Piping Connection .......................................................................................... 29
7.2.
Natural Gas....................................................................................................................... 30
7.2.1
Pipe Sizing .................................................................................................. 30
7.2.2
Supply Pressure Requirements ...................................................................... 30
7.3.
Propane Gas .......................................................................................................................... 31
7.3.1
Pipe Sizing ........................................................................................................... 31
7.3.2
Supply Pressure Requirements ...................................................................... 31
CHAPTER 8 - WIRING .............................................................................................. 35
8.1.
Internal Wiring ................................................................................................................... 35
8.1.1
General Requirements .................................................................................. 35
8.1.2
Fuse Locations............................................................................................. 35
8.2.
External Wiring ................................................................................................................. 40
8.2.1
General Requirements .................................................................................. 40
8.2.2
Line Voltage Connections .............................................................................. 40
8.3.
External Wiring - INSTINCT Solo Units .............................................................................. 40
8.3.1
Circulator Wiring .......................................................................................... 40
8.3.2
Low Voltage Connections .............................................................................. 41
8.3.3
Thermostat Wiring ............................................................................................... 41
8.3.4
Outdoor Sensor Wiring ......................................................................................... 41
8.3.5
Domestic Hot Water Wiring ............................................................................ 41
8.3.6
Additional Boiler Limits .................................................................................. 41
8.3.7
External Modulation Control ........................................................................... 42
8.3.8
System Sensor Wiring ................................................................................... 42
8.3.9
Cascade Wiring - Optional .............................................................................. 42
8.3.10
Modbus ....................................................................................................... 42
CHAPTER 9 - CTRLMAX OPERATION ....................................................................... 43
9.1.
CTRLMax Navigation ........................................................................................................ 43
9.2.
CTRLMax Menu Structure ......................................................................................... 44
9.3.
Home Screen .................................................................................................................... 45
9.4.
Status Line Messages ....................................................................................................... 46