Instinct Installation Manual

Table Of Contents
TABLE OF CONTENTS
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5.5.
Hydro-Block ...................................................................................................................... 25
5.6.
General Piping .................................................................................................................. 25
5.7.
Thermostatic Mixing Valve ................................................................................................ 25
CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN ........ 27
6.1.
Installing Vent and Combustion Air .................................................................................... 27
6.2.
Installing Condensate Drain Assembly into INSTINCT Solo Units ............................................ 27
CHAPTER 7 - GAS PIPING ........................................................................................ 29
7.1.
Gas Supply Piping Connection .......................................................................................... 29
7.2.
Natural Gas....................................................................................................................... 30
7.2.1
Pipe Sizing .................................................................................................. 30
7.2.2
Supply Pressure Requirements ...................................................................... 30
7.3.
Propane Gas .......................................................................................................................... 31
7.3.1
Pipe Sizing ........................................................................................................... 31
7.3.2
Supply Pressure Requirements ...................................................................... 31
CHAPTER 8 - WIRING .............................................................................................. 35
8.1.
Internal Wiring ................................................................................................................... 35
8.1.1
General Requirements .................................................................................. 35
8.1.2
Fuse Locations............................................................................................. 35
8.2.
External Wiring ................................................................................................................. 40
8.2.1
General Requirements .................................................................................. 40
8.2.2
Line Voltage Connections .............................................................................. 40
8.3.
External Wiring - INSTINCT Solo Units .............................................................................. 40
8.3.1
Circulator Wiring .......................................................................................... 40
8.3.2
Low Voltage Connections .............................................................................. 41
8.3.3
Thermostat Wiring ............................................................................................... 41
8.3.4
Outdoor Sensor Wiring ......................................................................................... 41
8.3.5
Domestic Hot Water Wiring ............................................................................ 41
8.3.6
Additional Boiler Limits .................................................................................. 41
8.3.7
External Modulation Control ........................................................................... 42
8.3.8
System Sensor Wiring ................................................................................... 42
8.3.9
Cascade Wiring - Optional .............................................................................. 42
8.3.10
Modbus ....................................................................................................... 42
CHAPTER 9 - CTRLMAX OPERATION ....................................................................... 43
9.1.
CTRLMax Navigation ........................................................................................................ 43
9.2.
CTRLMax Menu Structure ......................................................................................... 44
9.3.
Home Screen .................................................................................................................... 45
9.4.
Status Line Messages ....................................................................................................... 46