Instinct Installation Manual

ManualsBrandsTriangle Tube ManualsBoilersInstinct - 102K BTU - 95% AFUE - Hot Water Gas Boiler - Direct Vent

Table Of Contents

SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
• To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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INDEX OF ILLUSTRATIONS AND TABLES
PRODUCT AND SAFETY INFORMATION
- IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER AND THE INSTALLER
- DEFINITIONS
DANGER
- NOTICE
DANGER
DANGER
- HOT WATER CAN SCALD!
- NOTICE
  - 1.1. INSTINCT boilers - Code Compliance
- NOTICE
  - 1.1.1 Code Restrictions
  - 1.1.2 Operating Restrictions
- NOTICE
  - CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS
    - 1.2. Determining Product Location
- NOTICE
- NOTICE
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    - 2.1. Combustion Air Contamination
DANGER
- 2.2. Ventilation and Combustion Air Requirements - Direct Vent
- 2.3. Ventilation and Combustion Air Requirements - Category IV
- 2.4. Methods of Accessing Combustion Air Into A Space - Category IV
  - 2.4.1. Indoor Combustion Air
- NOTICE
DANGER
DANGER
DANGER
- NOTICE
  - 2.6. Removal of an Existing Boiler from a Common Vent System
DANGER
- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
  - 2.8.1 Installation of Carbon Monoxide Detectors.
  - 2.8.2 Approved Carbon Monoxide Detectors.
  - 2.8.3 Signage
  - 2.8.4 Inspection.
  - Exemptions
    - 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Provided.
    - 2.8.6 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided.
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- CHAPTER 3 - UNIT PREPARATIONS
  - 3.1. Handling Instructions
- NOTICE
  - 3.2. Wall Mounting Installation
  - 3.3. Accessories
  - CHAPTER 3 - UNIT PREPARATIONS
- NOTICE
  - 4.3. Boiler Air Vent
- NOTICE
  - 4.4. Low Water Cutoff Device
- NOTICE
  - 4.5. Additional Limit Control
  - 4.6. Backflow Preventer
  - 4.7. INSTINCT Solo Boiler System Piping
- NOTICE
  - 4.7.4 Circulator
  - 4.7.5 Sizing Primary Piping
  - 4.7.6 Domestic Hot Water System Piping
  - 4.7.7 System Piping – Zone Circulators
- NOTICE
  - 4.7.8 System Piping – Zone Valves
- NOTICE
  - 4.7.9 System Piping – Through Boiler
  - 4.7.10 System Piping – Radiant Heating
- NOTICE
- NOTICE
- NOTICE
  - 4.7.11 System Piping – Special Application
  - 4.7.12 System Piping – Multiple Units Installation
  - 4.8. INSTINCT Combi Boiler System Piping
- NOTICE
  - 4.8.6 System Piping – Zone Valves
- NOTICE
  - 4.8.7 System Piping – Through Boiler
  - 4.8.8 System Piping – Radiant Heating
- NOTICE
- NOTICE
  - 4.8.9 System Piping – Special Application
  - 4.9. Optional System Piping and Cascading
  - 5.1. Domestic Piping Pressure Relief Valve
  - CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING
    - 5.2. Thermal Expansion
- NOTICE
  - 5.3. Water Hammer
- NOTICE
  - 5.4. Vacuum Breaker
  - 5.5. Hydro-Block
  - 5.6. General Piping
  - 5.7. Thermostatic Mixing Valve
DANGER
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- CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
  - 6.1. Installing Vent and Combustion Air
DANGER
- NOTICE
  - 6.2. Installing Condensate Drain Assembly into INSTINCT Solo Units
- NOTICE
- NOTICE
- NOTICE
- NOTICE
  - CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
- NOTICE
- NOTICE
  - 8.2.2 Line Voltage Connections
- NOTICE
  - 8.3. External Wiring - INSTINCT Solo Units
    - 8.3.1 Circulator Wiring
- NOTICE
  - 8.3.2 Low Voltage Connections
- NOTICE
  - 8.3.3 Thermostat Wiring
- NOTICE
- NOTICE
- NOTICE
DANGER
- NOTICE
- NOTICE
- NOTICE
- NOTICE
- NOTICE
DANGER
- HOT WATER CAN SCALD!
- CHAPTER 10 - START-UP PREPARATION
  - 10.2. Filling the Boiler System
- NOTICE
  - 10.3. INSTINCT Combi Water Heater - Water Requirements
- NOTICE
- NOTICE
DANGER
- 11.3.3 Check Gas Piping
DANGER
- 11.3.4 Verify Flame Pattern and Combustion
- NOTICE
- NOTICE
  - CHAPTER 11 - START-UP PROCEDURES
    - 11.3.5 Measure Input - Natural Gas Only
    - 11.3.6 Test High Temperature Limit
  - CHAPTER 12 - OUTDOOR RESET CONTROL
    - 12.1. Mounting the Outdoor Sensor
    - 12.2. Wiring the Sensor
- NOTICE
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  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
- NOTICE
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
  - CHAPTER 14 - CHECK-OUT PROCEDURES
- NOTICE
DANGER
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  - 17.1. ServiceTechnician Maintenance Procedures
- NOTICE
- NOTICE
  - 17.7. Check Ventilation Air Openings
  - 17.8. Inspect Vent and Combustion Air Piping
DANGER
- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
- NOTICE
  - Additional quality water heating equipment available from Triangle Tube

CHAPTER 8- WIRING

38

lo Wiring Diagram

W = White

BK

= Black

R =

Red

G=

Green

O =

OrangeY

=

Yellow

BL

=

Blue

G/Y

= Green / Yellow

GY

= Grey

V = Violet

K

Electrode

G/Y

G

Gas Valve

Blower

1

R

V

5

1 5 W

3 1

1 3

BK

BK

W W W

BK BK

1

3 1

P13

P14

6 1 X9

6 1 X12 4 1

X10

1

X1

12

1

Y

X3

Y

BK

R

10

R

Flue

Temperature

Sensor

BL

Supply

Temperature

Sensor

Return

Temperature

Sensor

BL

O

1

BR

BR

O

X2

W

BK

Y

14

R

3

Manual Reset Limit

Auto Reset Limit

Water

Pressure

Sensor

G

G

G

BK

G

W

BK

L

CH2

G

Pump

1

Y

X11

Y

Y

Y

10

Y

1

User

Interface

W

N

L

DHW

BK

G

N

Pump

X4 X7

6

X5

1

4 X6 1

1 3 1

4

X15

GY

X16 GY

1

6

GY

Cascade

Slave

L

BK

G

Boiler

W N

Pump

L

Power

W G

BK

GND G

W

N

Supply

L

CH1

G

N

Pump

Fig. 22 - INSTINCT Solo Boiler Factory Wiring

Key

W = White

BK = Black

R = Red

G= Green

O = Orange

Y = Yellow

BL = Blue

G/Y = Green / Yellow

GY = Grey

V = Violet

BR = Brown

Cascade Master

ModBu

DHW Sensor

Outdoor Sensor

CH1 Thermostat

Modula�on Signal

Cascade Sensor

CH2 Thermostat

CHAPTER 8