Instinct Installation Manual

ManualsBrandsTriangle Tube ManualsBoilersInstinct - 102K BTU - 95% AFUE - Hot Water Gas Boiler - Direct Vent

Table Of Contents

SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
• To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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INDEX OF ILLUSTRATIONS AND TABLES
PRODUCT AND SAFETY INFORMATION
- IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER AND THE INSTALLER
- DEFINITIONS
DANGER
- NOTICE
DANGER
DANGER
- HOT WATER CAN SCALD!
- NOTICE
  - 1.1. INSTINCT boilers - Code Compliance
- NOTICE
  - 1.1.1 Code Restrictions
  - 1.1.2 Operating Restrictions
- NOTICE
  - CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS
    - 1.2. Determining Product Location
- NOTICE
- NOTICE
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    - 2.1. Combustion Air Contamination
DANGER
- 2.2. Ventilation and Combustion Air Requirements - Direct Vent
- 2.3. Ventilation and Combustion Air Requirements - Category IV
- 2.4. Methods of Accessing Combustion Air Into A Space - Category IV
  - 2.4.1. Indoor Combustion Air
- NOTICE
DANGER
DANGER
DANGER
- NOTICE
  - 2.6. Removal of an Existing Boiler from a Common Vent System
DANGER
- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
  - 2.8.1 Installation of Carbon Monoxide Detectors.
  - 2.8.2 Approved Carbon Monoxide Detectors.
  - 2.8.3 Signage
  - 2.8.4 Inspection.
  - Exemptions
    - 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Provided.
    - 2.8.6 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided.
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- CHAPTER 3 - UNIT PREPARATIONS
  - 3.1. Handling Instructions
- NOTICE
  - 3.2. Wall Mounting Installation
  - 3.3. Accessories
  - CHAPTER 3 - UNIT PREPARATIONS
- NOTICE
  - 4.3. Boiler Air Vent
- NOTICE
  - 4.4. Low Water Cutoff Device
- NOTICE
  - 4.5. Additional Limit Control
  - 4.6. Backflow Preventer
  - 4.7. INSTINCT Solo Boiler System Piping
- NOTICE
  - 4.7.4 Circulator
  - 4.7.5 Sizing Primary Piping
  - 4.7.6 Domestic Hot Water System Piping
  - 4.7.7 System Piping – Zone Circulators
- NOTICE
  - 4.7.8 System Piping – Zone Valves
- NOTICE
  - 4.7.9 System Piping – Through Boiler
  - 4.7.10 System Piping – Radiant Heating
- NOTICE
- NOTICE
- NOTICE
  - 4.7.11 System Piping – Special Application
  - 4.7.12 System Piping – Multiple Units Installation
  - 4.8. INSTINCT Combi Boiler System Piping
- NOTICE
  - 4.8.6 System Piping – Zone Valves
- NOTICE
  - 4.8.7 System Piping – Through Boiler
  - 4.8.8 System Piping – Radiant Heating
- NOTICE
- NOTICE
  - 4.8.9 System Piping – Special Application
  - 4.9. Optional System Piping and Cascading
  - 5.1. Domestic Piping Pressure Relief Valve
  - CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING
    - 5.2. Thermal Expansion
- NOTICE
  - 5.3. Water Hammer
- NOTICE
  - 5.4. Vacuum Breaker
  - 5.5. Hydro-Block
  - 5.6. General Piping
  - 5.7. Thermostatic Mixing Valve
DANGER
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- CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
  - 6.1. Installing Vent and Combustion Air
DANGER
- NOTICE
  - 6.2. Installing Condensate Drain Assembly into INSTINCT Solo Units
- NOTICE
- NOTICE
- NOTICE
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  - CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
- NOTICE
- NOTICE
  - 8.2.2 Line Voltage Connections
- NOTICE
  - 8.3. External Wiring - INSTINCT Solo Units
    - 8.3.1 Circulator Wiring
- NOTICE
  - 8.3.2 Low Voltage Connections
- NOTICE
  - 8.3.3 Thermostat Wiring
- NOTICE
- NOTICE
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DANGER
- NOTICE
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- NOTICE
- NOTICE
DANGER
- HOT WATER CAN SCALD!
- CHAPTER 10 - START-UP PREPARATION
  - 10.2. Filling the Boiler System
- NOTICE
  - 10.3. INSTINCT Combi Water Heater - Water Requirements
- NOTICE
- NOTICE
DANGER
- 11.3.3 Check Gas Piping
DANGER
- 11.3.4 Verify Flame Pattern and Combustion
- NOTICE
- NOTICE
  - CHAPTER 11 - START-UP PROCEDURES
    - 11.3.5 Measure Input - Natural Gas Only
    - 11.3.6 Test High Temperature Limit
  - CHAPTER 12 - OUTDOOR RESET CONTROL
    - 12.1. Mounting the Outdoor Sensor
    - 12.2. Wiring the Sensor
- NOTICE
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  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
- NOTICE
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
  - CHAPTER 14 - CHECK-OUT PROCEDURES
- NOTICE
DANGER
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  - 17.1. ServiceTechnician Maintenance Procedures
- NOTICE
- NOTICE
  - 17.7. Check Ventilation Air Openings
  - 17.8. Inspect Vent and Combustion Air Piping
DANGER
- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
- NOTICE
  - Additional quality water heating equipment available from Triangle Tube

CHAPTER 9 - CTRLMAX OPERATION

EZ Setup

CH / DHW Operation

Select Language

Boiler Information

Heating Enabled

Select Language

Boiler Information

Lockout History

English

Français

Nederlands

Español

Italiano

Deutsch

Heating EZ Setup DHW EZ Setup

EZ Setup Reset

Display EZ Setup

The menu system utilizes icons to represent each

selection.

The current selected menu is displayed as

a reversed image with a text description shown at the

top of the display. Menus can be entered by selecting

the the desired icon (highlights) using the arrow soft

keys and touching the

soft key.

Home Screen

The Home Screen icon at the bottom of each

screen returns to the Home Screen when selected. The

Previous Screen icon at the bottom of each screen

returns to the previous screen when selected.

9.2.

CTRLMax Menu Structure

186°F

DHW

156°F

Target = 186°F

DHW Demand

CHAPTER 9