Instinct Installation Manual

ManualsBrandsTriangle Tube ManualsBoilersInstinct - 102K BTU - 95% AFUE - Hot Water Gas Boiler - Direct Vent

Table Of Contents

SOLO 11 0 -15 5 -199 & COMBI 155 -19 9
• To maintain the safety & longevity of your appliance, read and follow the maintenance schedule information throughout this manual.
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INDEX OF ILLUSTRATIONS AND TABLES
PRODUCT AND SAFETY INFORMATION
- IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER AND THE INSTALLER
- DEFINITIONS
DANGER
- NOTICE
DANGER
DANGER
- HOT WATER CAN SCALD!
- NOTICE
  - 1.1. INSTINCT boilers - Code Compliance
- NOTICE
  - 1.1.1 Code Restrictions
  - 1.1.2 Operating Restrictions
- NOTICE
  - CHAPTER 1 - PRE-INSTALLATION REQUIREMENTS
    - 1.2. Determining Product Location
- NOTICE
- NOTICE
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    - 2.1. Combustion Air Contamination
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- 2.2. Ventilation and Combustion Air Requirements - Direct Vent
- 2.3. Ventilation and Combustion Air Requirements - Category IV
- 2.4. Methods of Accessing Combustion Air Into A Space - Category IV
  - 2.4.1. Indoor Combustion Air
- NOTICE
DANGER
DANGER
DANGER
- NOTICE
  - 2.6. Removal of an Existing Boiler from a Common Vent System
DANGER
- 2.7. Carbon Monoxide Detector Installation
- 2.8. Commonwealth of Massachusetts Installation Requirements
  - 2.8.1 Installation of Carbon Monoxide Detectors.
  - 2.8.2 Approved Carbon Monoxide Detectors.
  - 2.8.3 Signage
  - 2.8.4 Inspection.
  - Exemptions
    - 2.8.5 Manufacturer Requirements - Gas Equip- ment Venting System Provided.
    - 2.8.6 Manufacturer Requirements - Gas Equip- ment Venting System Not Provided.
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- CHAPTER 3 - UNIT PREPARATIONS
  - 3.1. Handling Instructions
- NOTICE
  - 3.2. Wall Mounting Installation
  - 3.3. Accessories
  - CHAPTER 3 - UNIT PREPARATIONS
- NOTICE
  - 4.3. Boiler Air Vent
- NOTICE
  - 4.4. Low Water Cutoff Device
- NOTICE
  - 4.5. Additional Limit Control
  - 4.6. Backflow Preventer
  - 4.7. INSTINCT Solo Boiler System Piping
- NOTICE
  - 4.7.4 Circulator
  - 4.7.5 Sizing Primary Piping
  - 4.7.6 Domestic Hot Water System Piping
  - 4.7.7 System Piping – Zone Circulators
- NOTICE
  - 4.7.8 System Piping – Zone Valves
- NOTICE
  - 4.7.9 System Piping – Through Boiler
  - 4.7.10 System Piping – Radiant Heating
- NOTICE
- NOTICE
- NOTICE
  - 4.7.11 System Piping – Special Application
  - 4.7.12 System Piping – Multiple Units Installation
  - 4.8. INSTINCT Combi Boiler System Piping
- NOTICE
  - 4.8.6 System Piping – Zone Valves
- NOTICE
  - 4.8.7 System Piping – Through Boiler
  - 4.8.8 System Piping – Radiant Heating
- NOTICE
- NOTICE
  - 4.8.9 System Piping – Special Application
  - 4.9. Optional System Piping and Cascading
  - 5.1. Domestic Piping Pressure Relief Valve
  - CHAPTER 5 - INSTINCT COMBI UNITS - DOMESTIC PIPING
    - 5.2. Thermal Expansion
- NOTICE
  - 5.3. Water Hammer
- NOTICE
  - 5.4. Vacuum Breaker
  - 5.5. Hydro-Block
  - 5.6. General Piping
  - 5.7. Thermostatic Mixing Valve
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- CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
  - 6.1. Installing Vent and Combustion Air
DANGER
- NOTICE
  - 6.2. Installing Condensate Drain Assembly into INSTINCT Solo Units
- NOTICE
- NOTICE
- NOTICE
- NOTICE
  - CHAPTER 6 - INSTALLING VENT/COMBUSTION AIR & CONDENSATE DRAIN
- NOTICE
- NOTICE
  - 8.2.2 Line Voltage Connections
- NOTICE
  - 8.3. External Wiring - INSTINCT Solo Units
    - 8.3.1 Circulator Wiring
- NOTICE
  - 8.3.2 Low Voltage Connections
- NOTICE
  - 8.3.3 Thermostat Wiring
- NOTICE
- NOTICE
- NOTICE
DANGER
- NOTICE
- NOTICE
- NOTICE
- NOTICE
- NOTICE
DANGER
- HOT WATER CAN SCALD!
- CHAPTER 10 - START-UP PREPARATION
  - 10.2. Filling the Boiler System
- NOTICE
  - 10.3. INSTINCT Combi Water Heater - Water Requirements
- NOTICE
- NOTICE
DANGER
- 11.3.3 Check Gas Piping
DANGER
- 11.3.4 Verify Flame Pattern and Combustion
- NOTICE
- NOTICE
  - CHAPTER 11 - START-UP PROCEDURES
    - 11.3.5 Measure Input - Natural Gas Only
    - 11.3.6 Test High Temperature Limit
  - CHAPTER 12 - OUTDOOR RESET CONTROL
    - 12.1. Mounting the Outdoor Sensor
    - 12.2. Wiring the Sensor
- NOTICE
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  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
- NOTICE
  - CHAPTER 13 - EXTERNAL MODULATING CONTROL
  - CHAPTER 14 - CHECK-OUT PROCEDURES
- NOTICE
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  - 17.1. ServiceTechnician Maintenance Procedures
- NOTICE
- NOTICE
  - 17.7. Check Ventilation Air Openings
  - 17.8. Inspect Vent and Combustion Air Piping
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- 17.9. Check Boiler System
- 17.10. Check Expansion Tank
- 17.11. Check Boiler Relief Valve
- 17.12. Inspection of Ignitor
- 17.13. Check Ignition Cable and Ground Wiring
- 17.14. Check Control Wiring
- 17.15. Check Control Settings
- 17.16. Perform Start-up and Checkout Proce- dures
- 17.17. Check Burner Flame
- 17.18. Check Flame Signal
- 17.19. Check Combustion Levels
- 17.20. Check Flue Gas Temperature
- 17.21. Clean Heat Exchanger
- 17.22. Check Carbon Monoxide Detectors
- 17.23. Review With Owner
- 17.24. Torque Specifications Table
- NOTICE
  - Additional quality water heating equipment available from Triangle Tube

CHAPTER 9 - CTRLMAX OPERATION

EZ Setup

Heating EZ Setup

Select CH Demand

Thermostat & Setpoint

Constant

& Setpoint

0 - 10 V Modulation Signal

Select CH Demand

prompts the installer to select how a CH De-

mand is generated.

Thermostat & Setpoint

- A central heating call from a thermostat or

zone panel will enable the INSTINCT and the setpoint will be fixed for

central heating calls. After Thermostat & Setpoint is selected, the

CH1

Setpoint

screen appears. (see below).

Select CH Demand

Thermostat & Setpoint

Constant & Setpoint

0 - 10 V Modulation Signal

CH1 Setpoint

140°F

68°F

188°F

CH2

Setpoint

140°F

68°F

188°F

EZ Setup Complete

Heating EZ setup is complete.

Additional

changes can be made in

the Installer Menu if required.

Press OK to return to EZ Setup Menu

Constant & Setpoint

- The INSTINCT will maintain setpoint without

an external CH call from a thermostat or zone panel. The setpoint will

be fixed for CH calls. After Constant & Setpoint is selected, the CH1

Setpoint

screen appears.

CH1 Setpoint

prompts to enter the fixed setpoint for a CH1 heating

call

when

etpoint

option

chosen

elec

emand

Touch the

then touch

appears.

soft keys to adjust the temperature setpoint

to store the setting.

The

CH2 Setpoint

screen then

CH2 Setpoint

prompts to enter the fixed setpoint for a CH2 heating

call

when

etpoint

option

chosen

elec

emand

Touch the

then touch

etup

soft keys to adjust the temperature setpoint

to store the setting and complete the Heating EZ

CH1 Default: 140°F [60°C]

CH2 Default: 140°F [60°C]

Select CH Demand

Thermostat & Setpoint

Constant & Setpoint

0 - 10 V Modulation Signal

EZ Setup Complete

Heating EZ setup is complete.

Additional changes can be made in

the Installer Menu if required.

Press OK to return to EZ Setup Menu

0 - 10V Modulation Signal

- This option allows the INSTINCT firing

rate to be controlled by an external control system.

Refer to

Chapter 13 on page 69

for more information.

9.7.

Heating EZ Setup

Heating EZ Setup allows the installer to quickly customize the central heating settings for the application.

9.7.1

Select CH Demand (No outdoor sensor connected)

CHAPTER 9